63900-3870 Molex

Fine Adjust Applicator for 2.00mm (.079 ) Pitch MicroBlade Wire-to-Wire Crimp Terminals FineAdjust Applicator Specification Sheet Order No. 63900-3800 FEATURES Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: 2.00mm (.079 ) Pitch MicroBlade Wire-to-Wire Crimp Terminal 24-30 AWG. Wire Size Insulation Diameter Strip Length Terminal Series No. Terminal Order No. AWG mm mm In. mm In. 50011-8000 50011 24-30 0.20-0.50 0.80-1.40 .031-.055 1.60-2.10 .063-.083 39-00-0422 DEFINITION OF TERMS BEND UP ROLLING SEAM BELL CONDUCTOR BRUSH MOUTH CRIMP INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639003800 Release Date: 08-17-07 UNCONTROLLED COPY Page 1 of 5 Revision: C Revision Date: 02-19-09 Fine Adjust Applicator for 2.00mm (.079 ) Pitch MicroBlade Wire-to-Wire Crimp Terminals INSULATION CRIMP FORM This crimp terminal is designed for miniaturization therefore, each dimension of insulation crimp portion appears small as compared to the terminal material thickness. In order to avoid insulation piercing the crimp forms by the insulation barrel, coining is provided inside of the insulation barrel. For this reason, various crimp forms will occur at the tip of the insulation crimp barrel shown in the figure below. These crimp forms maybe changed completely by a small change in the wire, insulation punch, or terminal. These crimp forms are satisfactory for original function of the insulation crimp portion and it is confirmed that all of these forms below are acceptable insulation crimps. CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 50011 0.05-0.30 .002-.012 0.20 .008 0.00-0.70 .000-.028 Punch Width mm (Ref) Seam Bend up Bend down Twist Roll Terminal Series No. Conductor Insulation Seam shall not be open and no wire allowed out of Degree Degree mm In mm In the crimping area 50011 5 4 3 3 1.00 .039 1.40 .055 After crimping, the conductor profile should measure the following. Conductor Pull Force Wire Size Terminal Series No. Crimp Height Minimum 2 AWG mm mm In. N Lb. 24 0.20 0.60-0.65 .024-.026 29.36 6.60 26 0.12 0.59-0.64 .023-.025 19.57 4.40 50011 28 0.08 0.56-0.61 .022-.024 9.78 2.20 30 0.05 0.53-0.58 .021-.023 4.89 1.10 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639003800 Release Date: 08-17-07 UNCONTROLLED COPY Page 2 of 5 Revision: C Revision Date: 02-19-09