63811-6675 Molex

Hand Crimp Tool for KK .156 Centers Crimp Terminals HAND CRIMP TOOL SPECIFICATION SHEET Order No. 63811-6600 TYPE 2C FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position This tool is WHMA-IPCA620 Class 2 and RoHS compliant SCOPE Products: KK .156 Centers Crimp Terminals, 18-30 AWG. Terminal Terminal Order No. Wire Size Insulation Diameter Strip Length Series No. Loose Piece Reel AWG mm mm In. mm In. 08-01-0102 08-05-0104 08-01-0101 08-06-0101 08-01-0122 08-06-0102 08-01-0121 08-05-0103 18-24 0.80-0.20 1.78-2.79 .070-.110 3.06-3.96 .120-.156 08-01-0124 08-07-0102 08-01-0123 08-07-0101 1797 08-03-0102 08-03-0101 08-01-0106 08-05-0106 08-01-0105 08-05-0105 24-30 0.20-0.05 0.76-1.78 .030-.070 3.06-3.96 .120-.156 08-01-0126 08-01-0125 08-03-0304 08-05-0301 40-01-1194 4366 18-24 0.80-0.20 1.78-2.79 .070-.110 3.06-3.96 .120-.156 08-05-0302 08-03-0303 50-36-1873 08-05-0305 4573 08-05-0304 08-03-0306 08-05-0303 08-03-0305 24-30 0.20-0.05 0.76-1.78 .030-.070 3.06-3.96 .120-.156 Follow the Cut-Off Tab specifications on Applicator specification sheets. See Conditions on page 2. DEFINITION OF TERMS BEND UP CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION ROLLING CRIMP TWISTING STRIP BEND LENGTH DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-638116600 Release Date: 08-02-06 UNCONTROLLED COPY Page 1 of 6 Revision: B Revision Date: 03-28-08 Hand Crimp Tool for KK .156 Centers Crimp Terminals CONDITIONS: After crimping, the conductor profiles should measure the following (see notes on page 5). Conductor Crimp Pull Force Wire Size Profile Minimum Height (Ref) Width (Ref) Terminal Series No. mm AWG mm In. mm In. N Lb. A B 2 18 0.80 0.92-1.02 .036-.040 1.93 .076 111.2 25.00 X 20 0.50 0.91-1.01 .035-.039 1.93 .076 66.7 15.00 X 1797 22 0.35 0.91-1.01 .035-.039 1.93 .076 53.4 12.00 X 24 0.20 0.89-0.99 .034-.038 1.93 .076 31.1 7.00 X 18 0.80 0.92-1.02 .036-.040 1.93 .076 111.2 25.00 X 20 0.50 0.91-1.01 .035-.039 1.93 .076 66.7 15.00 X 4366 22 0.35 0.91-1.01 .035-.039 1.93 .076 53.4 12.00 X 24 0.20 0.89-0.99 .034-.038 1.93 .076 31.1 7.00 X 24 0.20 0.85-0.95 .033-.037 1.68 .066 31.1 7.00 X 26 0.12 0.80-0.90 .031-.035 1.68 .066 17.8 4.00 X 1797 28 0.08 0.78-0.88 .030-.035 1.68 .066 11.1 2.50 X 30 0.05 0.77-0.87 .030-.034 1.68 .066 6.7 1.50 X 24 0.20 0.85-0.95 .033-.037 1.68 .066 31.1 7.00 X 26 0.12 0.80-0.90 .031-.035 1.68 .066 17.8 4.00 X 4573 28 0.08 0.78-0.88 .030-.035 1.68 .066 11.1 2.50 X 30 0.05 0.77-0.87 .030-.034 1.68 .066 6.7 1.50 X OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. JAWS OPEN Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and LOCATOR the hand tool will spring open. Crimping Terminals 1. Select the desired terminal listed in the preceding charts. 2. Swing the terminal locator away from the crimp tool shown in Figure 2. Some terminals with large insulation grips may interfere with the crimp tooling when swinging the locator into position. The terminal must then be loaded into the locator in Figure 1 the closed/crimp position. 3. When using the locator, press down on the wire stop on the locator as shown in Figure 2. Insert the proper terminal into the proper nest opening. Make sure when choosing the nest opening, it will correspond with the A or B profile on the hand tool. 4. Return the locator to its original position. Doc No: ATS-638116600 Release Date: 08-02-06 UNCONTROLLED COPY Page 2 of 6 Revision: B Revision Date: 03-28-08