63819-0875 Molex

Hand Crimp Tool For .062 Pin and Socket, SPOX and KK High Pressure Crimp Terminals Hand Crimp Tool Application Tooling TYPE 4D Specification Sheet Order No. 63819-0800 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications Dies and Locator from this tool can be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), with the use of the 63816-0800 Crimp Head Many different tool kits can be used with a single Battery Powered Crimp Tool This tool is RoHS compliant, however RoHS compliant is not required SCOPE Products: 1.57mm (.062 ) Diameter, Standard .062 Pin and Socket Crimp Terminals, 24-30 AWG 2.50mm (.098 ) Pitch SPOX Wire-to-Wire Male Crimp Terminals, 22-28 AWG 2.54mm (.100) KK High Pressure Crimp Terminals, 22-30 AWG 2.50mm (.098 ) Pitch Wire-to-Wire Male Crimp Terminal, 22-28 AWG. Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal Series No. Loose Piece (1) Reel AWG mm mm In. mm In. 02-06-2132 02-06-6144 02-06-2131 02-06-6143 02-06-6135 04-01-0811 02-06-6130 04-01-0809 1854 24-30 0.20-0.05 1.02-1.78 .040-.070 3.17-3.96 .125-.156 02-06-6136 39-00-0335 02-06-6137 39-00-0280 02-06-6139 39-00-0337 02-06-6138 39-00-0336 02-06-1132 02-06-5148 02-06-1131 02-06-5147 02-06-1143 04-01-0812 02-06-1141 04-01-0810 1855 24-30 0.20-0.05 1.02-1.78 .040-.070 3.17-3.96 .125-.156 02-06-5135 39-00-0339 02-06-5130 39-00-0338 02-06-5139 39-00-0341 02-06-5138 39-00-0340 5241 08-70-0103 08-70-0102 22-28 0.35-0.08 1.15-1.90 .045-.075 2.60-3.20 .102-.126 08-50-0005 50-29-1745 08-50-0004 50-29-1635 7879 08-55-0127 46999-0101 08-55-0124 50-29-1744 22-30 0.35-0.05 1.02-1.57 .040-.062 2.54-3.17 .100-.125 08-55-0129 08-55-0128 50-29-1900 35053 35053-9002 22-28 0.35-0.08 1.15-1.90 .045-.075 2.30-2.90 .091-.114 (1) Customer to cut off terminal from reel: 0.13mm (.005) maximum Cut-off Tab. Doc No: ATS-638190800 Release Date: 10-25-07 UNCONTROLLED COPY Page 1 of 8 Revision: D Revision Date: 09-16-15 Hand Crimp Tool For .062 Pin and Socket, SPOX and KK High Pressure Crimp Terminals BEND UP DEFINITION OF TERMS CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION ROLLING CRIMP SEE NOTE TWISTING STRIP BEND LENGTH DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Insulation Crimp Note: OVERLAP FORM GEOMETRY PUNCH Due to the terminals insulation grip design and/or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620 compliant). While the OVERLAP insulation punch profile may appear lopsided, this is INSULATION a normal condition for this tool. See figure to the right. CRIMP (Some tools with multiple crimp pockets may not have the overlap profile on all pockets). CONDITIONS: WIRE After crimping, the conductor profiles should measure ANVIL the following. See Notes below. Conductor Crimp Insulation Crimp Wire Size Terminal Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) Series No 2 AWG mm mm In. mm In. mm In. mm In. 24 0.20 0.69-0.79 .027-.031 1.41 .055 1.42 .056 1.63 .064 26 0.12 0.65-0.75 .025-.029 1.37 .053 1.38 .054 1.41 .055 1854 28 0.08 0.65-0.75 .025-.029 1.37 .053 1.34 .053 1.41 .055 30 0.05 0.65-0.75 .025-.029 1.37 .053 1.34 .053 1.41 .055 24 0.20 0.69-0.79 .027-.031 1.41 .055 1.42 .056 1.63 .064 26 0.12 0.65-0.75 .025-.029 1.37 .053 1.38 .054 1.41 .055 1855 28 0.08 0.65-0.75 .025-.029 1.37 .053 1.34 .053 1.41 .055 30 0.05 0.65-0.75 .025-.029 1.37 .053 1.34 .053 1.41 .055 22 0.35 0.72-0.82 .028-.032 1.43 .056 1.46 .058 1.63 .064 24 0.20 0.72-0.82 .028-.032 1.43 .056 1.44 .057 1.63 .064 5241 26 0.12 0.69-0.79 .027-.031 1.38 .054 1.41 .055 1.41 .055 28 0.08 0.69-0.79 .027-.031 1.38 .054 1.41 .055 1.41 .055 22 0.35 0.70-0.80 .028-.031 1.41 .055 1.42 .056 1.63 .064 24 0.20 0.70-0.80 .028-.031 1.41 .055 1.42 .056 1.63 .064 7879 26 0.12 0.65-0.75 .025-.029 1.37 .053 1.37 .053 1.41 .055 28 0.08 0.65-0.75 .025-.029 1.37 .053 1.37 .053 1.41 .055 30 0.05 0.65-0.75 .025-.029 1.37 .053 1.37 .053 1.41 .055 22 0.35 0.72-0.82 .028-.032 1.43 .056 1.46 .058 1.63 .064 24 0.20 0.72-0.82 .028-.032 1.43 .056 1.44 .057 1.63 .064 35053 26 0.12 0.69-0.79 .027-.031 1.38 .054 1.41 .055 1.41 .055 28 0.08 0.69-0.79 .027-.031 1.38 .054 1.41 .055 1.41 .055 Doc No: ATS-638190800 Release Date: 10-25-07 UNCONTROLLED COPY Page 2 of 8 Revision: D Revision Date: 09-16-15