Hand Crimp Tool For 1.25mm (.049 ) Pitch Crimp Terminals HAND CRIMP TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63819-4400 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications Dies and Locator from this tool can be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), with the use of the 63816-0800 Crimp Head Many different tool kits can be used with a single Battery Powered Crimp Tool This tool is IPC/WHMA A-620 Class 2 compliant This tool is RoHS compliant, however RoHS compliant is not required SCOPE Products: 1.25mm (.049 ) Pitch Wire-to-Board Crimp Terminal, 26-28 AWG. 1.25mm (.049 ) Pitch CLIK-Mate Wire-to-Board Crimp Terminal, 26-28 AWG. Insulation Diameter Terminal Terminal Order No. Wire Size Strip Length Terminal Series No. Loose Piece Reel (1) AWG mm mm In. mm In. 501930-0200 501930-0100 501930 26-28 .136-.079 0.80-1.00 .031-.039 1.50-1.70 .059-.067 501930-1200 501930-1100 502381-0000 502381 26-28 .136-.079 0.80-1.00 .031-.039 1.50-1.70 .059-.067 502381-0010 (1) Customer to cut off terminal from reel: 0.15mm (.006) maximum Cut-off Tab. This Hand Tool will not meet A-620 Class 1, 2, or 3 standards with insulation diameter range of 0.80-1.00mm. BEND UP DEFINITION OF TERMS CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION ROLLING CRIMP SEE NOTE TWISTING STRIP BEND LENGTH DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-638194400 Release Date: 10-31-08 UNCONTROLLED COPY Page 1 of 7 Revision: C Revision Date: 09-06-16 Hand Crimp Tool For 1.25mm (.049 ) Pitch Crimp Terminals OVERLAP FORM GEOMETRY Insulation Crimp Note: PUNCH Due to the terminals insulation grip design and/or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620 compliant). While OVERLAP the insulation punch profile may appear lopsided, INSULATION CRIMP this is a normal condition for this tool. See figure to the right. (Some tools with multiple crimp pockets may not have the overlap profile on all pockets). CONDITIONS: WIRE ANVIL After crimping, the conductor profile should measure the following. Conductor Profile Wire Size Terminal Series No. Crimp Height Crimp Width (Ref) 501930 502381 2 AWG mm mm In. mm In. 26 28 26 28 26 0.13 0.56-0.61 .022-.024 0.80 .031 X 501930 28 0.08 0.53-0.58 .021-.023 0.80 .031 X 26 0.13 0.56-0.61 .022-.024 0.80 .031 X 502381 28 0.08 0.53-0.58 .021-.023 0.80 .031 X Insulation (Ref) Wire Size Pull Force Minimum Terminal Series No. Crimp Height Crimp Width 2 AWG mm mm In. mm In. N Lb. 26 0.13 1.19-1.25 .047-.049 0.80 .031 9.8 2.20 501930 28 0.08 1.15-1.21 .045-.048 0.80 .031 9.8 2.20 26 0.13 1.18-1.28 .046-.050 0.80 .031 9.8 2.20 502381 28 0.08 1.15-1.25 .045-.049 0.80 .031 9.8 2.20 Tool Qualification Notes: LOCATOR 1. Pull Force should be measured with no IN DOWN influence from the insulation crimp. POSTION HANDLE WILL 2. The above specifications are guidelines to an SPRING OPEN optimum crimp. Note: A crimp height chart is provided with this document as Reference Only. Due to the wide range of wires, strands, insulation diameters, and durometers available, actual crimp height measurements may very slightly. An occasional, PUSH ON THE destructive, pull force test should be preformed to Figure 2 SQUEEZE LOCATOR BUTTON check hand tool crimp. Pull Force value Must HANDLES exceed the Minimum pull force specifications listed. TOGETHER Figure 1 OPERATION CAUTION: Crimp only the Molex terminals listed in the scope for this tool. Do not crimp hardened objects as damage can occur to the tool frame and/or crimp dies. Doc No: ATS-638194400 Release Date: 10-31-08 UNCONTROLLED COPY Page 2 of 7 Revision: C Revision Date: 09-06-16