63819-6475 Molex

Hand Crimp Tool for .250 MP-Lock Crimp Terminals HAND CRIMP TOOL SPECIFICATION SHEET Order No. 63819-6400 FEATURES TYPE 4C A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant SCOPE Products: .250 MP-Lock Terminals for 14 18 AWG Wire. Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal Series No. Reel Form Only AWG mm mm In. mm In. 14 2.21 35072 35072-9802 16 1.31 2.2 3.4 .086 - .133 5.0 - 5.6 .197 - .220 18 0.81 Customer to cut off terminal from reel: 0.50mm (.020) maximum Cut-off Tab. DEFINITION OF TERMS BELL MOUTH INSULATION CRIMP STRIP WIRE BRUSH LENGTH CUT-OFF TAB SEAM CONDUCTOR CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-638196400 Release Date: 08-12-09 UNCONTROLLED COPY Page 1 of 6 Revision: A Revision Date: 08-12-09 Hand Crimp Tool for .250 MP-Lock Crimp Terminals CONDITIONS: After crimping, the conductor profiles should measure the following (See notes on page 4). Conductor Crimp Insulation Crimp Pull Force Terminal Wire Size Profile Height Punch Width (Ref) Height Punch Width (Ref) Minimum Series No. 2 AWG mm mm In. mm In. mm In. mm In. N Lbs A B C 14 2.21 1.79-1.89 .070-.074 2.80-2.82 .110-.111 4.00 .157 4.00-4.02 .157-.158 225.4 50.7 X 35072 16 1.31 1.63-1.73 .064-.068 2.80-2.82 .110-.111 3.80 .150 4.00-4.02 .157-.158 196.0 44.1 X 18 0.81 1.47-1.57 .058-.062 2.80-2.82 .110-.111 3.60 .142 4.00-4.02 .157-.158 117.6 26.4 X Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. Crimping Terminals 1. Select the desired terminal listed in the preceding charts. 2. Turn the Locator Lock Latch down to unlock. LATCH LOCKED LATCH See Figure 1. Figure 1 UNLOCKED 3. Swing the terminal locator away from the crimp tool shown in Figure 2. Some terminals with large insulation grips may interfere with the crimp tooling when swinging the locator into position. The terminal must then be loaded into the locator in the closed/crimp position. See Figure 3. TERMINAL SWING OPEN LOCATOR LATCH IN OPEN POSITION PUSH HERE TO TERMINAL LOCATOR OPEN WIRE STOP Figure 2 IN PLACE Doc No: ATS-638196400 Release Date: 08-12-09 UNCONTROLLED COPY Page 2 of 6 Revision: A Revision Date: 08-12-09