Hand Crimp Tool For SATA Power Cable Crimp Receptacles HAND CRIMP TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63823-9000 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC/WHMA A-620 Class 2 compliant This tool is RoHS compliant, however RoHS compliant is not required SCOPE Products: SATA Slim Line Crimp Receptacles, 18-24 AWG. Terminal Order No. Wire Size and Type Insulation Diameter Strip Length Terminal Series No. Reel AWG mm mm In. mm In. 47634-1000 47634-1001 47634 18-24 UL1007 1.25-2.40 .049-.094 3.50 .138 47634-1002 47634-0009 Customer to cut off terminal from reel: 0.50mm (.020) maximum Cut-off Tab. DEFINITION OF TERMS STRIP LENGTH BRUSH BELL MOUTH BEND SEAM UP TWISTING ROLLING CONDUCTOR CRIMP HEIGHT BEND INSULATION CRIMP LANCE HEIGHT DOWN HEIGHT CUT-OFF TAB Doc No: ATS-638239000 Release Date: 03-07-11 UNCONTROLLED COPY Page 1 of 7 Revision: A Revision Date: 03-07-11 Hand Crimp Tool For SATA Power Cable Crimp Receptacles OVERLAP FORM GEOMETRY Insulation Crimp Note: PUNCH Due to the terminals insulation grip design and/or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620 compliant). While the insulation punch profile may appear OVERLAP lopsided, this is a normal condition for this INSULATION tool. See figure to the right. (Some tools with CRIMP multiple crimp pockets may not have the overlap profile on all pockets). WIRE CONDITIONS: ANVIL After crimping, the conductor profiles should measure the following. Conductor Crimp Insulation Crimp Pull Force Wire Size Profile Terminal Height Width (Ref.) Height Max. Width (Ref.) Minimum Series No 2 AWG mm mm In. mm In. mm In. mm In. N Lb. 18 20 22 24 18 UL1007 1.15-1.25 .045-.049 1.55-1.65 .061-.065 2.50 .098 2.40 .094 88.20 19.8 X 20 UL1007 1.10-1.20 .043-.047 1.55-1.65 .061-.065 2.50 .098 2.40 .094 58.80 13.2 X 47634 22 UL1007 1.05-1.15 .041-.045 1.55-1.65 .061-.065 2.50 .098 2.20 .087 39.20 8.8 X 24 UL1007 0.97-1.07 .038-.042 1.55-1.65 .061-.065 2.50 .098 2.20 .087 29.40 6.6 X Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Note: A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands, insulation diameters, and durometers available, actual crimp height measurements may very slightly. An occasional, destructive, pull force test should be performed to check hand tool crimp. Pull Force value Must exceed the Minimum pull force specifications listed. OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open. See Figure 1. Crimping Terminals 1. Select the desired terminal listed in the preceding charts. 2. Make sure the center of the locator is in the down position. With the locator attached, push the locator button on the back of the hand tool to bring the locator forward through the tooling. See Figure 2. Doc No: ATS-638239000 Release Date: 03-07-11 UNCONTROLLED COPY Page 2 of 7 Revision: A Revision Date: 03-07-11