Hand Crimp Tool for 1.50mm Pitch Pico-Lock Crimp Terminals TYPE 4A Application Tooling Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63827-0870 Order No. 63827-0800 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). SCOPE Products: 1.50mm Pitch Pico-Lock Crimp Terminal, AWG 24-28. Terminal Wire Size Insulation Diameter Strip Length Terminal Series No. Order No. (1) AWG mm mm In. mm In. 504052 504052-0098 24-28 - 0.80-1.15 .032-.045 1.50-1.90 .059-.075 (1) Customer to cut off terminal from reel: 0.10mm (.004) maximum Cut-off Tab. BEND UP ROLLING STRIP LENGTH CONDUCTOR BRUSH SEAM BELL MOUTH TWISTING WIRE BEND DOWN CUT-OFF TAB CONDUCTOR INSULATION CRIMP HEIGHT CRIMP Doc No: ATS-6382708HM Release Date: 01-31-14 UNCONTROLLED COPY Page 1 of 6 Revision: B Revision Date: 05-24-16 Hand Crimp Tool for 1.50mm Pitch Pico-Lock Crimp Terminals OVERLAP FORM GEOMETRY Insulation Crimp Note: PUNCH Due to the terminals insulation grip design and/or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620 compliant). While the OVERLAP insulation punch profile may appear lopsided, this is INSULATION a normal condition for this tool. See figure to the right. CRIMP (Some tools with multiple crimp pockets may not have the overlap profile on all pockets). CRIMP SPECIFICATION WIRE ANVIL After crimping, the crimp profiles should measure the following. Bell mouth Conductor Brush Terminal Series No. mm In. mm In. 504052 0.10-0.40 .004-.016 0.10-0.60 .004-.024 Bend up Bend down Twist Roll Seam Terminal Series No. Seam shall not be Degree Max. Degree Max. open and no wire allowed 504052 3 2 3 6 out of the crimping area Conductor Insulation Pull Force Terminal Wire Size Crimp Width Crimp Height Crimp Width Profile Crimp Height Minimum Series No. (Ref) (Max) (Max) 2 AWG mm mm In. mm In. mm In. mm In. N Lb. 28 24 26 24 - 0.56-0.61 .022-.024 1.00 .039 1.40 .055 1.15 .045 29.4 6.6 X 504052 26 - 0.52-0.57 .020-.022 1.00 .039 1.40 .055 1.15 .045 19.6 4.4 X 28 - 0.48-0.53 .019-.021 1.00 .039 1.30 .051 1.15 .045 9.8 2.2 X Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Notes: 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. This tool is not adjustable for crimp height however crimp force is adjustable (See instructions above). Variations in tools, terminals, wire stranding, and insulation types may affect crimp height. 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased. 5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing. 6. Molex does not certify crimp hand tools. Doc No: ATS-6382708HM Release Date: 01-31-14 UNCONTROLLED COPY Page 2 of 6 Revision: B Revision Date: 05-24-16