63823-6675 Molex

Hand Crimp Tool for Board-In Crimp Terminals TYPE 4A Application Tooling Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63823-6670 Order No. 63823-6600 FEATURES % A full cycle ratcheting hand tool ensures complete crimps % Ergonomically designed soft handles % Precisely designed crimping profiles with simple contact positioning % Easy handling due to outstanding force ratio % Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). % Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63813-0250 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). SCOPE Products: 4.00mm (.157) Pitch Board-In Crimp Terminal, 18-22 AWG, 0.85mm to 0.30mm metric wire. Terminal Terminal Order No. Wire Size Insulation Diameter Wire Strip Length Series Reel Loose Wire Style mm / AWG mm In. mm In. 18 20 22 AVS 0.85 AVS 0.50 50098 50098-8000 50098-8100 1.6-2.6 .063-.102 2.50-3.00 .098-.118 AVS 0.30 AV 0.85 AV 0.50 AV 0.75f AV 0.50f Customer to cut off terminal from reel: 0.20mm (.008) maximum Cut-off Tab. See crimp specification for the individual Insulation Diameter. Doc No: ATS-6382366HM Release Date: 02-23-11 UNCONTROLLED COPY Page 1 of 7 Revision: A Revision Date: 02-23-11 Hand Crimp Tool for Board-In Crimp Terminals DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH INSULATION SEAM CRIMP SEE NOTE ROLLING TWISTING STRIP BEND LENGTH DOWN CONDUCTOR CUT-OFF TAB CRIMP COND.CRIMP HEIGHT This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope. OVERLAP FORM GEOMETRY Insulation Crimp Note: PUNCH Due to the terminals insulation grip design and/or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620 compliant). OVERLAP While the insulation punch profile may appear INSULATION lopsided, this is a normal condition for this tool. See CRIMP figure to the right. (Some tools with multiple crimp pockets may not have the overlap profile on all pockets). WIRE ANVIL CRIMP SPECIFICATIONS: After crimping, the crimp profiles should measure the following. Conductor Crimp Wire Size Profile Terminal Height Width (Ref.) Series No. 18awg 20awg 22awg Wire Style mm / AWG mm In. mm In75-.85mm .50mm .30mm 18 1.12-1.22 .044-.048 1.65 .065 X 20 0.93-1.03 .037-.041 1.65 .065 X 22 0.87-0.92 .034-.036 1.65 .065 X AVS 0.85 1.12-1.22 .044-.048 1.65 .065 X AVS 0.50 0.96-1.06 .038-.042 1.65 .065 X 50098 AVS 0.30 0.91-0.96 .036-.038 1.65 .065 X AV 0.85 1.14-1.24 .045-.049 1.65 .065 X AV 0.50 0.96-1.06 .038-.042 1.65 .065 X AV 0.75f 1.07-1.17 .042-.046 1.65 .065 X AV 0.50f 0.93-1.03 .037-.041 1.65 .065 X Doc No: ATS-6382366HM Release Date: 02-23-11 UNCONTROLLED COPY Page 2 of 7 Revision: A Revision Date: 02-23-11