63823-6975 Molex

Hand Crimp Tool for Mini KK Crimp Terminals Hand Crimp Tool Application Tooling TYPE 4A Specification Sheet Order No. 63823-6900 FEATURES % A full cycle ratcheting hand tool ensures complete crimps % Ergonomically designed soft handles % Precisely designed crimping profiles with simple contact positioning % Easy handling due to outstanding force ratio % A-620 Class 3 compliant and RoHS compliant % Modular Crimp Head is removable and can be used in the Air Powered Tool Order No. 63816-0100, accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). % Can also be used in the Battery Powered Tool Order No. 63816-0200 (110 V) or 63816-0250 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). SCOPE Products: Mini KK Crimp Terminal, 22-28 AWG. Terminal Terminal Order No. Wire Size Insulation Diameter Strip Length Series No. Reel Loose AWG mm mm In. mm In. 5659 08-70-0038 08-70-0039 22-28 0.35-0.08 1.20-1.70 .047-.067 2.50-3.00 .098-.118 Customer to cut off terminal from reel: 0.50mm (.020) maximum Cut-off Tab. See Conditions on page 2. DEFINITION OF TERMS BEND UP CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION ROLLING CRIMP TWISTING STRIP BEND LENGTH DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-6382369HM Release Date: 02-24-11 UNCONTROLLED COPY Page 1 of 7 Revision: B Revision Date: 08-10-17 Hand Crimp Tool for Mini KK Crimp Terminals OVERLAP FORM GEOMETRY Insulation Crimp Note PUNCH Due to the terminals insulation grip design or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620-compliant). Although OVERLAP the insulation punch profile may appear lopsided, this INSULATION is a normal condition for this tool. See figure to the CRIMP right. (Some tools with multiple crimp pockets may not have the overlap profile on all pockets.) CRIMP SPECIFICATION WIRE ANVIL After crimping, the crimp profiles should measure the following (see notes on page 4): Conductor Crimp Wire Size Profile Terminal Height Width (Ref.) Series No. 2 AWG mm mm In. mm In. 22 24 26 28 22 0.35 0.82-0.87 .032-.034 1.40 .055 X 24 0.20 0.75-0.80 .030-.032 1.40 .055 X 5659 26 0.12 0.70-0.75 .028-.030 1.40 .055 X 28 0.08 0.66-0.71 .026-.028 1.40 .055 X Insulation Crimp Pull Force Insulation Diameter Wire Size Terminal Height (Ref.) Width (Ref.) Minimum Series No. 2 AWG mm mm In. mm In. mm In. N Lb. 22 0.35 1.60-1.70 .063-.067 1.70 .067 1.85 .073 39.23 8.8 24 0.20 1.40-1.50 .055-.059 1.65 .065 1.85 .073 29.42 6.6 5659 26 0.12 1.30-1.45 .051-.057 1.50 .059 1.75 .069 19.61 4.4 28 0.08 1.20-1.30 .047-.051 1.50 .059 1.75 .069 9.81 2.2 Tool Qualification Notes 1. Pull force should be measured with no influence from the insulation crimp. SWING 2. The above specifications are guidelines to LOCATOR HAND TOOL an optimal crimp. OPEN OPEN OPERATION Open the tool by squeezing the handles WIRE together. At the end of the closing stroke, the STOP BLADE ratchet mechanism will release the handles, and the hand tool will spring open. TERMINAL SEATED IN 1. With the hand tool in the open position, LOCATOR pivot the terminal locator open by pulling up Figure 1 on the locator knob, and lift the wire stop blade. See Figure 1. Doc No: ATS-6382369HM Release Date: 02-24-11 UNCONTROLLED COPY Page 2 of 7 Revision: B Revision Date: 08-10-17