Hand Crimp Tool for 2.5mm (.098 ) Pitch Wire to Wire Crimp Terminals TYPE 4A Application Tooling Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63823-8070 Order No. 63823-8000 FEATURES % A full cycle ratcheting hand tool ensures complete crimps % Ergonomically designed soft handles % Precisely designed crimping profiles with simple contact positioning % Easy handling due to outstanding force ratio % A-620 Class 2 compliant and RoHS compliant % Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). % Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). SCOPE Products: 2.5mm (.098 ) Pitch Wire to Wire Male Terminal, 22-28 AWG. Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal Series No. Reel Loose AWG mm mm In. mm In. 50397 50397-8000 50397-8100 22-28 0.35-0.08 1.05-1.90 0.043-.075 2.6-3.1 0.102-0.122 50398 50398-8000 50398-8100 22-28 0.35-0.08 1.05-1.90 0.043-.075 2.6-3.1 0.102-0.122 See Conditions on page 2. Customer to cut off terminal from reel, 0.20mm (.008) maximum cut-off tab. BEND UP DEFINITION OF TERMS TWISTING STRIP LENGTH BRUSH ROLLING BELL MOUTH SEAM BEND DOWN CONDUCTOR CRIMP HEIGHT CUT-OFF TAB WIRE INSULATION CRIMP SEE NOTE Doc No: ATS-6382380HM Release Date: 02-15-11 UNCONTROLLED COPY Page 1 of 6 Revision: C Revision Date: 03-27-14 Hand Crimp Tool for 2.5mm (.098 ) Pitch Wire to Wire Crimp Terminals OVERLAP FORM GEOMETRY Insulation Crimp Note: PUNCH Due to the terminals insulation grip design and/or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620 OVERLAP compliant). While the insulation punch profile may INSULATION appear lopsided, this is a normal condition for this CRIMP tool. See figure to the right. (Some tools with multiple crimp pockets may not have the overlap profile on all pockets). WIRE CRIMP SPECIFICATION ANVIL After crimping, the crimp profiles should measure the following (see notes on page 4). Conductor Crimp Insulation Crimp Pull Force Terminal Wire Size Profile Height (Ref) Width (Ref) Height (Ref) Width (Max.) Minimum Order No. 2 AWG mm mm In. mm In. mm In. mm In. N Lb. A B C D 22 0.35 0.84-0.89 .033-.035 1.20 .047 1.90-2.00 .075-.079 1.85 .073 39.2 8.8 X 24 0.20 0.76-0.81 .030-.032 1.20 .047 1.90-2.00 .075-.079 1.80 .071 29.4 6.6 X 50397 26 0.12 0.71-0.76 .028-.030 1.20 .047 1.60-1.70 .063-.067 1.75 .069 19.6 4.4 X 28 0.08 0.67-0.72 .026-028 1.20 .047 1.60-1.70 .063-.067 1.75 .069 9.8 2.2 X 22 0.35 0.84-0.89 .033-.035 1.20 .047 1.90-2.00 .075-.079 1.85 .073 39.2 8.8 X 24 0.20 0.76-0.81 .030-.032 1.20 .047 1.90-2.00 .075-.079 1.80 .071 29.4 6.6 X 50398 26 0.12 0.71-0.76 .028-.030 1.20 .047 1.60-1.70 .063-.067 1.75 .069 19.6 4.4 X 28 0.08 0.67-0.72 .026-028 1.20 .047 1.60-1.70 .063-.067 1.75 .069 9.8 2.2 X To Achieve IPC-A-620 Class 2 Crimps, the following over-all wire insulation diameter ranges are recommended: Profile A: 1.35-1.70mm (.053-.067) Profile B: 1.35-1.70mm (.053-.067) Profile C: 1.15-1.40mm (.045-.055) Profile D: 1.15-1.40mm (.045-.055) Tool Qualification Notes: 1. Pull Force should be measured with no influence SWING from the insulation crimp. LOCATOR 2. The above specifications are guidelines to an HAND TOOL OPEN optimum crimp. OPEN WIRE OPERATION STOP BLADE Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring TERMINAL open. SEATED IN LOCATOR Figure 1 1. With the hand tool in the open position, pivot the terminal locator open by pulling up on the locator knob and lift the wire stop blade up. See Figure 1. 2. Insert the terminal into the correct profile until the terminal is fully seated and stops. Make sure the wire stop blade is fully seated on the terminal behind the conductor grip section. 3. Gently pivot the locator closed. 4. Bring down the wire stop blade. Doc No: ATS-6382380HM Release Date: 02-15-11 UNCONTROLLED COPY Page 2 of 6 Revision: C Revision Date: 03-27-14