Hand Crimp Tool for 6.35mm (.250) Tab Slip-on Male Crimp Terminals TYPE 4A Application Tooling Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63823-8370 Order No. 63823-8300 FEATURES % A full cycle ratcheting hand tool ensures complete crimps % Ergonomically designed soft handles % Precisely designed crimping profiles with simple contact positioning % Easy handling due to outstanding force ratio % Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). % Can also be used in the Battery Powered Tool Order No. 63816-0200 (110 V) or 63816-0250 (220 V) accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). SCOPE 2 Products: 6.35mm (.250) Tab Slip-on Male Crimp Terminals, 20-22 AWG, 0.30-0.50mm wires. Wire Size and Type Insulation Diameter Strip Length Terminal Terminal Series No. Order No. AWG mm Type mm In. mm In. 20 - UL1015, UL1007 1.70-2.60 .067-.102 35725-3000 22 - UL1015, UL1007 1.50-2.50 .059-.098 35725 4.80-5.20 .189-.205 - 0.50 AVS, AVSS 1.60-2.10 .063-.083 35725-3010 - 0.30 AVS, AVSS 1.40-1.90 .055-.075 Insulation crimp to meet IPC/WHMA-A-620 Class 2 compliance. Terminal will accommodate the UL1015, UL1007 and AVS, AVSS wires. Customer to cut off terminal from reel: 0.50mm (.020) maximum Cut-off Tab. Doc No: ATS-6382383HM Release Date: 10-15-10 UNCONTROLLED COPY Page 1 of 6 Revision: A Revision Date: 10-15-10 Hand Crimp Tool for 6.35mm (.250) Tab Slip-on Male Crimp Terminals DEFINITION OF TERMS STRIP LENGTH CONDUCTOR BRUSH CRIMP HEIGHT BELL MOUTH BEND UP CUT-OFF TAB ROLLING INSULATION CRIMP SEE NOTE TWISTING SEAM BEND DOWN CONDUCTOR CRIMP OVERLAP FORM GEOMETRY Insulation Crimp Note: PUNCH Due to the terminals insulation grip design and/or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620 compliant). While OVERLAP the insulation punch profile may appear lopsided, INSULATION this is a normal condition for this tool. See figure to CRIMP the right. (Some tools with multiple crimp pockets may not have the overlap profile on all pockets). WIRE ANVIL CRIMP SPECIFICATIONS: Bell mouth Conductor Brush Terminal Series No. mm In. mm In. 35725 0.30-0.60 .012-.024 0.30-0.80 .012-.032 Seam Bend up Bend down Twist Roll Terminal Series No. Seam shall not be open Degree Degree and no wire allowed out 35725 3 3 3 5 of the crimping area Doc No: ATS-6382383HM Release Date: 10-15-10 UNCONTROLLED COPY Page 2 of 6 Revision: A Revision Date: 10-15-10