Hand Crimp Tool for .093 Pin and Socket Crimp Terminals Order No. 63828-0900 Application Tooling Specification Type 4D FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision, user-friendly terminal locator wire stop holds terminals in the proper crimping position Right- or left-handed operation Dies and locator from this tool can be used in the Battery Powered Tool Order No. 63816-0200 (110 V) or 63816-0250 (220 V), with the use of the 63816-0800 Crimp Head This tool is IPC/WHMA-A-620 Class 2 compliant, as indicated on page 2 SCOPE Products: .093 Pin and Socket Crimp Terminals, 18 AWG. Insulation Diameter Terminal Order No. Wire Size Strip Length Terminal Maximum + Series No. Loose Piece Reel AWG mm In. mm In. 02-09-2118 02-09-2116 02-09-6123 02-09-6122 1380 18 1.52-3.05 .060-.120 3.30-3.80 .130-.150 02-09-6126 02-09-6125 39-00-0302 39-00-0283 02-09-1118 02-09-1116 02-09-1119 02-09-1117 02-09-5133 02-09-5130 1381 18 1.52-3.05 .060-.120 3.30-3.80 .130-.150 02-09-5142 02-09-5143 39-00-0307 39-00-0285 39-00-0308 39-00-0284 Reeled terminals must be properly cut from the reel. See Terminal Cutoff Specifications on Page 2. +See conditions on page 2. DEFINITION OF TERMS BEND UP BRUSH CONDUCTOR BELL MOUTH CRIMP INSULATION ROLLING CRIMP SEE NOTE TWISTING STRIP BEND LENGTH DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc. No: 638280900 Release Date: 03-01-18 UNCONTROLLED COPY Page 1 of 7 Revision: B Revision Date: 06-19-20 Hand Crimp Tool for .093 Pin and Socket Crimp Terminals CONDITIONS After crimping, the conductor profiles should measure the following: Conductor Crimp Insulation Crimp Wire Pull Force Profile Size Minimum Terminal Height Width (Ref.) Height (Ref.) Width (Ref.) AWG mm In. mm In. mm In. mm In. N Lb. A B C 2.70 .106 2.20 .087 X 1380 18 1.37-1.43 .054-.056 1.97 .078 3.10 .122 3.10 .122 111 25 X 1381 2.65 .104 2.15 .085 X To achieve IPC-A-620 Class 2 crimps, the following overall wire insulation diameter ranges are recommended: Profile A: 1.70-2.00mm (.067-.079) or UL1007 Profile B: 2.65-2.85mm (.104-.112) or UL1015 Profile C: 1.60-2.00mm (.063-.079) or UL1061 Tool Qualification Notes 1. (Ref) means that the dimension provided is approximate because of the wide range of wires, conductor stranding, insulation diameter and insulation hardness. 2. An occasional pull force test should be performed. It must exceed the minimum pull force specification. 3. Pull force should be measured with no influence from the insulation crimp. To ensure this, strip the wire long enough so the terminal insulation grips do not contact the wire insulation. OVERLAP FORM GEOMETRY PUNCH Insulation Crimp Note Due to the terminals insulation grip design or insulation diameter range, this tool uses overlap form geometry in the OVERLAP insulation punch. This produces an overlap insulation crimp INSULATION (A620-compliant). Although the insulation punch profile may CRIMP appear lopsided, this is a normal condition for this tool. See figure to the right. (Some tools with multiple crimp pockets may not have the overlap profile on all pockets). Note WIRE ANVIL A crimp height chart is provided with this document as a reference only. Because of the wide range of wires, strands, insulation diameters and durometers available, actual crimp height measurements may very slightly. An occasional destructive pull force test should be performed to check hand tool crimp. Pull force value must exceed the minimum pull force specifications listed. Terminal Cut-Off Specifications This hand tool operates best with loose-piece terminals. If reeled terminals are used, they must be cut from the carrier strip as specified below: Terminal Reeled Terminal Cut-Off Dimension X Series No. Order No. mm In. 02-09-2116 1380 SERIES 02-09-6122 1380 3.610.08 .142.003 02-09-6125 39-00-0283 02-09-1116 02-09-1117 02-09-5130 1381 3.610.08 .142.003 02-09-5143 39-00-0285 1381 SERIES 39-00-0284 Doc. No: 638280900 Release Date: 03-01-18 UNCONTROLLED COPY Page 2 of 7 Revision: B Revision Date: 06-19-20