Stackable Aerospace Mount SPECIFICATION SHEET specifications The stackable aerospace mount shall provide essential bundle separation of critical aircraft wire routings. The mount shall be stackable to allow maximum density in cable pathways, and the threaded interfaces shall be compatible with existing aircraft Stackable Aerospace Mounts secure-to-structure applications and meet the self-locking requirements of NASM 25027. The mount shall have a stainless Stackable mount: SAMSS-C39 steel corrosion-resistant backbone to provide structural rigidity Related Products and to facilitate installation with automated torque tools. The mount shall include a strap retention interface which shall be CONTOUR-TY Cable Ties repositionable to allow alignment with pathway wiring after the mount backbone is completely installed. The mounts and cable ties Miniature Cross Section shall be vibration tested in accordance with Section 8 of RTCA Tensile Strength = 18 Lbs. (80N) (Radio Technical Commission for Aeronautics) DO-160 to assure 4.1 (104mm): CBR1M- no failure or visible signs of abrasion to wires. The mount shall be smooth and free of sharp edges to minimize any mechanical stress 5.6 (142mm): CBR1.5M- on the wire bundle. Intermediate Cross Section Tensile Strength = 40 Lbs. (178N) technical information 5.9 (150mm): CBR1.5I- Weight: 1.31 lbs. (0.6 kg) per 100 pieces Standard Cross Section Hex socket head opening: 7/32 Tensile Strength = 50 Lbs. (222N) Bolt composition: Corrosion resistant stainless steel bolt with coating per NAS 4006 7.6 (193mm): CBR2S- female threads meet NASM 25027 male 10-32 thread interface 10.8 (274mm): CBR3S- Mount style: Stackable two rungs that are repositionable 14.0 (356mm): CBR4S- Material: Stainless steel bolt heat stabilized nylon 6.6 hub Heavy-Standard Cross Section Temperature rating: -76F (-60C) to 239F (115C) Tensile Strength = 85 Lbs. (378N) Halogen-free: Yes 8.0 (203mm): CBR2HS- RoHS compliant: Yes Light-Heavy Cross Section Tensile Strength = 120 Lbs. (534N) key features and benefits 14.6 (371mm): CBR4LH- 20.9 (531mm): CBR6LH- Lighter weight than other Stackable mount and cable tie combination replace fastening systems multiple p-clamps, nuts and bolts, and similar stackable Add appropriate suffix to designate harness mounts for a more cost-effective solution material/color. See CONTOUR-TY Cable Ties Mount includes two rungs that Allows rotation of the mount to a position that facilitates product bulletin number WW-CTCB31 or the PANDUIT website for a complete list of available can be repositioned by hand bundle attachment and prevents mechanical stress on the materials and colors. bundle quick and easy method to assemble wire harness bundles reduces installation time and operating expense Fully radiused edges Prevent wire abrasion and provide secure attachment with minimal mechanical stress on wire bundle Stackable design with Provides strength and rigidity to allow stacking of multiple stainless steel backbone mounts to support larger bundles to achieve maximum density allows consistent installation process for reliable results can be installed with power tools Corrosion resistant stainless Provides a long service life protects against corrosion and steel bolt with coating per galvanic reaction and facilitates threading NAS 4006 Female threads meet Utilizes industry standard secure-to-structure interface and NASM 25027 prevents mount from backing out of the structure Male 10-32 thread interface Permits backward compatibility with older aircraft applications The stackable aerospace mount can be used pathways. The stackable design allows for with CONTOUR-TY Cable Ties to secure wire multiple configurations to maximize utilization harnesses to the structure of an aircraft frame, of pathway space and minimize weight. especially useful at bulkheads and cable www.panduit.comStackable Aerospace Mount Application guidelines The stackable aerospace mount can be used to secure wire harnesses to the structure of an aircraft frame. The stackable design allows for multiple configurations which maximize utilization of pathway space while minimizing weight. It is recommended that larger bundles (diameter > 0.75 in. 19mm ) be secured with a cable tie through two rungs as illustrated below (bottom). Smaller diameter bundles can be secured using a cable tie through a single rung as illustrated below (top). Rungs can be repositioned for bundles that do not run parallel to each other (as shown). TOP Smaller Bundle Single Rung BOTTOM Larger Bundle Two Rungs 10-32 threads 7/32 in. meet NASM 25027 hex socket .28 (7.1) .75 (19.1) 10-32 threads .36 .90 (9.1) (22.9) Recommend the use of PANDUIT CONTOUR-TY Cable Ties for aircraft wiring applications Outside teeth and smooth round edges protect cable jacket ideal for high vibration applications Low profile head avoids snags and reduces overall bundle size Dimensions are in inches (Dimensions in parentheses are metric) WORLDWIDE SUBSIDIARIES AND SALES OFFICES PANDUIT CANADA PANDUIT EUROPE LTD. PANDUIT SINGAPORE PTE. LTD. PANDUIT JAPAN PANDUIT LATIN AMERICA PANDUIT AUSTRALIA PTY. LTD. Markham, Ontario London, UK Republic of Singapore Tokyo, Japan Jalisco, Mexico Victoria, Australia cs-cdn panduit.com cs-emea panduit.com cs-ap panduit.com cs-japan panduit.com cs-la panduit.com cs-aus panduit.com Phone: 800.777.3300 Phone: 44.20.8601.7200 Phone: 65.6305.7575 Phone: 81.3.6863.6000 Phone: 52.333.777.6000 Phone: 61.3.9794.9020 For a copy of PANDUIT product warranties, log on to www.panduit.com/warranty For more information 2009 PANDUIT Corp. Visit us at www.panduit.com ALL RIGHTS RESERVED. Contact Customer Service by email: cs panduit.com WW-CTSP02 or by phone: 800-777-3300 and reference CTSP02 2/2009