Instruction Sheet STS-M-169-1620-13 Straight Action Hand Tool Rev A CAT-HT-169-1620-13 06 JAN 16 PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended use production operations may be available. into the contact. The ratchet assures full crimping of the contact. Once engaged, the ratchet will not release until the dies have been fully closed. 3. CRIMPING PROCEDURE Do NOT cut or nick the wire strands during wire stripping. 1. Select the desired terminal listed in the Figure 3. 2. Make sure the center of the locator is in the down posi- tion. With the locator attached, push the locator button on the back of the hand tool to bring the locator forward through the tooling. 3. While holding the locator button in, load the terminal into the proper nest opening in the locator based on the wire gauge or terminal type markings on the hand tooling. 4. Release the locator button, allowing the locator to return Figure 1 to the crimping position. 1. INTRODUCTION 5. Close the tool handle until the first ratchet position en - Straight Action Hand Tool CAT-HT-169-1620-13 (Figure 1) gages. was designed to crimp CC69R & CC69L Series contacts for the PMSS & PMSD Power Mate series. 6. Insert the properly stripped wire through the terminal and The wire crimper bottoms against the anvil before the ratchet against the wire stop. See Figure 2. releases. This is a design feature that assures maximum electrical and tensile performance of the crimp. Do NOT re- adjust the ratchet. Dimensions in these instructions are in metric units with inches in brackets . Figures are for reference only and are not drawn to scale. For conversions to left handed tools, recalibrations, or locator replacements please contact Samtec Applica- tion Tooling Group. 2. DESCRIPTION The front of the tool is marked with the tool part number. The tool features a fixed die (crimper), a movable die Figure 2 (anvil), a locator, and a ratchet. The locator positions the contact and limits the insertion distance of the stripped wire CUSTOMER SERVICE +1-800-726-8329 (+1-812-944-6733) 1 of 3Straight Action Hand Tool CAT-HT-169-1620-13 STS-M-169-1620-13 Contact Wire Size Insulation Strip Crimp 2 Number mm AWG Diameter Length Height 0.50 20 2.46 .097 - 2.62 .103 See Application See Application Tooling Tooling CC69L 0.82 18 2.72 .107 - 2.87 .113 Section of Section of CC69R Samtec Samtec Website Website 1.30 16 3.05 .120 - 3.20 .126 Figure 3 7. Crimp the terminal by squeezing the tool handles until 3. Make certain all pins pivot points and bearing surfaces the ratchet mechanism cycle has been completed. Release are protected with a thin coat of high quality machine oil. the handles to open the jaws. Do not oil excessively. The tool was engineered for dura- bility but like any other equipment it needs cleaning and 8. Remove the crimped terminal from the terminal lubrication for a maximum service life of trouble free crimp- locator by pulling on the wire. ing. Light oil (such as 30 weight automotive oil) used at the oil points, every 1,000 crimps or 3 months, will significantly 9. Visually inspect the crimped terminal for proper enhance the tool life. See Figure 4. crimp location. 4. Wipe excess oil from hand tool, particularly from crimp- ing area. Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics Damaged contacts should not be used. If a damaged contact of an application. is evident, it should be cut from the wire and replaced with a new one. 5. When tool is not in use, keep the handles closed to pre- vent objects from becoming lodged in the crimping dies, and store the tool in a clean, dry area. 4. MAINTENANCE AND INSPECTION PROCEDURE It is recommended that a maintenance and inspection pro- gram be performed periodically to ensure dependable and uniform terminations. Frequency of inspection depends on: The care, amount of use, and handling of the hand tool, The presence of abnormal amounts of dust and dirt, Your own established standards. The hand tool is inspected before being shipped however, it is recommended that the tool be inspected immediately upon its arrival at your facility to ensure that the tool has not been damaged during shipment. 4.1 DAILY MAINTENANCE Figure 4 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 2. Do not use any abrasive materials that could damage the tool. CUSTOMER SERVICE +1-800-726-8329 (+1-812-944-6733) 2 of 3