InstructionSheet
STS--M--203--2832--11--A
(416--28 Rev J)
StraightActionHandTool
CAT-HT-203-2832-11 15 JUN 10
PROPERUSEGUIDELINES
CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume
applications.Awideselectionofpoweredapplicationequipmentforextended--use,productionoperationsmaybeavailable.
contact. In use, the locator/insulation stop rests in the
locator slot of the contact (See Figures 1 and 2). The
ratchet assures full crimping of the contact. Once
engaged, the ratchet will not release until the dies
Insulation
Front of
have been fully closed.
Crimper
Tool
Wire
3. CRIMPINGPROCEDURE
Special
Crimper
Loading
Do NOT cut or nick the wire strands during wire
CAUTION
Wire Barrel Pin
stripping.
Anvil
!
Insulation
Anvil
Refer to Figure 2 for wire preparation information
before applying the terminal.
1. Hold the tool so that the FRONT side is facing
you.
2. Ensure that the tool ratchet is released by
squeezing the tool handles and allowing them to
open FULLY.
3. Holding the contact by its mating portion and
looking straight into the crimp section, insert the
Figure 1
contact from the BACK of the tool into the
appropriate crimp chamber.
1. INTRODUCTION
For aid in loading the terminal, insert the Special
NOTE
This Straight Action Hand Tool
Loading Pin into the terminal receptacle. Do
(CAT--HT--203--2832--11) is designed to crimp CC03L
NOT insert into the wire barrel area. This pin is
(SFSD--Series) contacts.
i
included with the hand tool.
The wire crimper bottoms against the anvil before
CAUTION
4. Position the contact between the crimpers so
the ratchet releases. This is a design feature that
that the locator/insulation stop enters the slot in the
assures maximum electrical and tensile
!
contact. The wire barrel should butt against the
performance of the crimp. Do NOT re--adjust the
locator/insulation stop. Refer to Figure 1.
ratchet.
5. Holding the contact in this position, squeeze the
Dimensions in these instructions are in metric
NOTE
tool handles together until the insulation anvil starts
units [with inches in brackets]. Figures and
entry into the insulation crimper (usually two
illustrations are for reference only and are not
ratchet clicks). Do NOT deform the insulation
i
drawn to scale.
barrel or wire barrel.
6. Insert a properly stripped wire through the
2. DESCRIPTION locator slot and into the wire barrel of the contact
until the insulation butts against the
The FRONT of the tool, is marked with the tool part
locator/insulation stop.
number, wire size ranges, and crimp height
specifications. 7. Holding wire in place, crimp contact to the wire
by squeezing the tool handles together until the
The tool features a fixed die (crimper), a movable die
ratchet releases.
(anvil), a locator/insulation stop, and a ratchet. The
locator/insulation stop positions the contact, and limits 8. Allow tool handles to open FULLY and remove
the insertion distance of the stripped wire into the the crimped contact from the tool.
E2010 Copyright Protected, SAMTEC CUSTOMERSERVICE 1--800--SAMTEC9
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All Rights Reserved.
LOCB
All product names, logos, orcompany names might be trademarks of theirrespective owners.StraightActionHandToolCAT-HT-203-2832-11 STS-M-203-2832-11-A
CONTACT WIRESIZE INSULATION STRIP TOOLCRIMP CRIMP APPLICATION
2
NUMBER mm [AWG] DIAMETER LENGTH SYMBOL HEIGHT SPECIFICATION
0.74--0.89 2.28--2.54 0.41+0.025
0.05--0.06[30] B
[.029--.035] [.092--.098] [.016+.001]
CCCC0033LL SSTTSS--AA--000606
0.81--0.97 2.28--2.54 0.46+0.025
0.08--0.09[28] C
[.032--.038] [.092--.098] [.018+.001]
Figure 2
9. If a terminal becomes jammed in the crimp nest,
S Tools used daily (occasional) -- lubricate weekly
the tool jaws can be opened using the emergency
S Tools used weekly -- lubricate monthly
ratchet release button, found on the moving
Wipe excess oil from tool, particularly from crimping
handle lever.
area. Oil transferred from the crimping area onto
certain terminations may affect the electrical
Damaged terminals should not be used. If a
CAUTION
characteristics of an application.
damaged terminal is evident, it should be cut
from the wire and replaced with a new one.
!
4.3. PeriodicInspection
1. Hand tool may be immersed (handles partially
4. MAINTENANCEANDINSPECTIONPROCEDURE
closed) in a reliable commercial degreasing
It is recommended that a maintenance and inspection
compound (suitable for plastics) to remove
program be performed periodically to ensure
accumulated dirt, grease and foreign matter.
dependable and uniform terminations. Frequency of
2. Close tool handles until ratchet releases and
inspection depends on:
then allow them to open freely. If they do not open
S The care, amount of use, and handling of the
quickly and fully, the spring is defective and must
hand tool
be replaced.
S The presence of abnormal amounts of dust and
dirt 3. Inspect head assembly for worn, cracked, or
broken jaws. If damage is evident, return it for
S Your own established standards
evaluation and repair.
The hand tool is inspected before being shipped;
however, it is recommended that the tool be inspected 4.4. CrimpHeightInspection
immediately upon its arrival at your facility to ensure
This inspection requires the use of micrometer with a
that the tool has not been damaged during shipment.
modified anvil as shown in Figure 3.
4.1. DailyMaintenance
Position Point
1. Remove dust, moisture, and other contaminants
On Center of
with a clean brush, or a soft, lint--free cloth. Do Wire Barrel
Wire Barrel
NOT use objects that could damage the tool. Crimp Height
Opposite Seam
2. Make certain that the retaining pins are in place
and that they are secured with retaining rings.
Modified
Anvil
3. All pins, pivot points, and bearing surfaces
should be protected with a thin coat of any good
SAE 20 oil. Do not oil excessively.
Figure 3
4. When the tool is not in use, keep handles closed
to prevent objects from becoming lodged in the A recommended Crimp Height Comparator is
crimping jaws. Store the tool in a clean, dry area. RS--1019--5LP, which can be purchased from:
4.2. Lubrication
Manufacturer Telephone
Lubricate all pins, pivot points, and bearing surfaces
Shearer IndustrialSupplyCo 717--767--7575
with SAE 20 oil as follows:
VALCO 610--691--3205
S Tools used in daily production -- lubricate daily
SAMTEC CUSTOMERSERVICE 1--800--SAMTEC9
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All Rights Reserved.