STEVAL-ILL053V1 48 V - 130 W high efficiency converter with PFC for LED street lighting applications based on L6562 and L6599 Data brief Features Extended input mains range: 85 to 305 V - AC frequency 45 to 55 Hz Output voltage: 48 V at 2.7 A Long-life, electrolytic capacitors not used Mains harmonics: in accordance with EN61000-3-2 Class C Efficiency at full load: greater than 90% at 115 V AC EMI: in accordance with EN55022 Class B EN55015 Safety: double insulation, in accordance with Thanks to the high efficiency achieved, just a EN60950, SELV small heatsink for the PFC stage is needed, while Dimensions: 75 x 135 mm, 30 mm maximum the other power components employ SMT component height (surface mount technology), like most of the passive components, thereby decreasing PCB: single side, 35 m, FR-4, mixed production labor cost. PTH/SMT The STEVAL-ILL053V1 demonstration board also RoHS compliant provides protection against overload or short- circuit, open-loop by each stage, or input Description overvoltage, with auto-restart. The STEVAL-ILL053V1 demonstration board implements a 130 W LED power supply for street lighting. The circuit is composed of two stages: a front-end PFC using the L6562AT and an LLC resonant converter based on the L6599AT. The strengths of this design are its very high efficiency wide input mains range (85-305 V ) AC operation and long-term reliability. Because reliability MTBF (mean time between failures) in power supplies is typically affected by the high failure rate of electrolytic capacitors, unless using very high-end, expensive types, the STEVAL-ILL053V1 demonstration board offers an innovative design approach using film capacitors from EPCOS in place of electrolytic capacitors. October 2012 Doc ID 023798 Rev 1 1/4 For further information contact your local STMicroelectronics sales office. www.st.com 4Schematic diagram STEVAL-ILL053V1 1 Schematic diagram Figure 1. 48 V - 130 W street lighting SMPS - wide range version with TS2431 1N40071N4007 J1J1 L2L2 L1L1 D3D3 MKDS 1,5/ 3-5,08MKDS 1,5/ 3-5,08 2019.00022019.0002 1975.00011975.0001 C1C1 GBGBU8JU8J 2N2-Y12N2-Y1 9 5 3 D2D2 11 3 2 RVRV11 STTH3L06USTTH3L06U 1 300V300Vacac C5C5 C6C6 C7C7 C8C8 F1F1 R4R4 5uF5uF 5uF5uF 5uF5uF 2N2-Y12N2-Y1 ~~ 1M21M2 85-305Vac C2C2 C3C3 C4C4 C9C9 R2R2 FUSEFUSE T4AT4A 470N-X2470N-X2 470N-X2470N-X2 470N-X2470N-X2 R3R3 10N10N D4D4 1M01M0 10R10R LL4148LL4148 R10R10 D5D5 1M21M2 R5R5 LL4148LL4148 C10C10 Z1Z1 120K120K 1uF1uF R6R6 1M01M0 R7R7 Q1Q1 D6D6 2M02M0 HS1HS1 BC846CBC846C 2 3 R24R24 HEAHEATT-SINK-SINK R8R8 1M41M4 R11R11 120K120K LL4148LL4148 PCB REVPCB REV.. 0.20.2 4K74K7 R9R9 1M51M5 D7D7 R12R12 R13R13 BZV55-B15BZV55-B15 VIN 2M02M0 120K120K R17R17 0R00R0 C11C11 R15R15 R16R16 R14R14 470N470N 39K39K 39K39K D8D8 390K390K LL4148LL4148 U1U1 C13C13 L6562AL6562ATT C12C12 R20R20 10uF10uF R18R18 2u22u2 120K120K 56K56K R19R19 0R00R0 1 8 INV VCC D9D9 R21R21 LL4148LL4148 33R33R Q2Q2 2 7 COMP GD STF22NM60NSTF22NM60N R55R55 470R470R R22R22 3 6 MULT GND 39K39K 1 D12D12 STPS10150CGSTPS10150CG D22D22 D21D21 C15C15 4 5 R23R23 R25R25 R26R26 T1T1 BZV55-B24BZV55-B24 BZV55-B24BZV55-B24 CS ZCD 4N74N7 100R100R 82K82K 15K15K 1860.00131860.0013 L3L3 3.3uH-4.7A3.3uH-4.7A R27R27 9 J2J2 470R470R 2 8 MKDS 1,5/ 2-5,08MKDS 1,5/ 2-5,08 1 R29R29 C19C19 C16C16 4 10 N.M.N.M. 100N100N 2 220PF220PF R33R33 R34R34 11 C17C17 C18C18 R30R30 0R390R39 0R390R39 C20C20 12 4u74u7 4u74u7 0R00R0 15N15N R44R44 14 VCC N.M.N.M. 13 VCC C21C21 R31R31 220N220N R32R32 0R00R0 D10D10 270K270K 48V 2.7A R47R47 R45R45 N.M.N.M. D11D11 220K220K 220K220K 6 STPS10150CGSTPS10150CG U2U2 D13D13 Q7Q7 C22C22 LL4148LL4148 L6599AL6599ATT 1 BC846CBC846C 100N100N R1R1 R36R36 C24C24 7 N.M.N.M. 4K74K7 4u74u7 1 16 CSS VBOOT R37R37 1 6K86K8 D14D14 Q5Q5 Q6Q6 1 Q8Q8 Q3Q3 R38R38 LL4148LL4148 R39R39 STD10NM60NSTD10NM60N BC846CBC846C 2 DELAY HVG 15 BC846CBC846C N.M.N.M. 51R51R 2M22M2 2 3 C26C26 VIN 4N74N7 C25C25 R41R41 1 3 14 CF OUT 4K74K7 470PF470PF C27C27 220N220N 4 13 RFMIN NC VCC D16D16 D15D15 RX2RX2 LL4148LL4148 BZV55-B24BZV55-B24 0R00R0 R42R42 R43R43 5 12 STBY VCC 10K10K 10K10K 6 ISEN LVG 11 1 Q4Q4 R46R46 STD10NM60NSTD10NM60N R50R50 51R51R 7 10 10K10K LINE GND R51R51 N.M.N.M. R49R49 8 9 DIS PFC-STOP 0R00R0 C30C30 C33C33 10uF10uF 10N10N C31C31 U3U3 R56R56 220N220N C32C32 R52R52 SFH617A-2X009SFH617A-2X009 R54R54 N.M.N.M. 220N220N 10R10R D18D18 R53R53 C34C34 2K22K2 LL4148LL4148 100R100R 220PF220PF D17D17 R58R58 BZV55-B24BZV55-B24 RX1RX1 150K150K U4U4 0R00R0 SEA05 - N.M.SEA05 - N.M. C37C37 C35C35 R57R57 C38C38 N.M.N.M. 220N220N 100R100R D19D19 N.M.N.M. LL4148LL4148 D20D20 1 6 I.sense VCC STPS1L60ASTPS1L60A R59R59 GB6 1R51R5 R61R61 R60R60 N.M.N.M. 2 5 GND OUT 8K28K2 D24D24 R62R62 C39C39 D23/JPX9D23/JPX9 LL4148LL4148 100K100K 470N470N C36C36 3 Vctrl Ictrl 4 JUMPERJUMPER C40C40 N.M.N.M. 10uF10uF C41C41 N.M.N.M. U5U5 TS2431AILTS2431AILTT 2/4 Doc ID 023798 Rev 1 2 3 2 3 3 1 4 2 3 2 1 3 2 3 2 3 2 3 4 2 1 1 ++ ~~