MAP200 Series Contactor With 1 Form A (SPST-NO) Contacts Rated up to 500 Amps, 12-900VDC Product Facts Designed to be the smallest, lightest weight, lowest cost sealed contactor in the industry with its current rating. Built-in coil economizer (models requiring external economizer also available). Optional auxiliary contact for easy monitoring of power contact position. Hermetically sealed intrinsically safe, operates in explosive/harsh environments with no oxidation or contamination of coils or contacts, including long periods of non-operation. Versatile coil and power connections. MIL-PRF-32085 versions in development For factory-direct application assistance, dial 800-253-4560, ext. 2053, or 805-220-2053. Performance Data Parameter Units Value for MAP200 Series Coil Operating Voltage (valid over temperature range) Contact Arrangement, power contacts 1 Form A (SPST-NO) Voltage (will operate) 18-32VDC Rated Operating Voltage VDC 12 - 900 Voltage (Max.) 32VDC Continuous (Carry) Current, Typical A 500 85C, 400 mcm conductors Pickup (close) Voltage Max. 18VDC Consult Factory for required conductors for higher currents Hold Voltage (Min.) 10VDC 1/ Make/Break Current at Various Voltages A See next page Dropout (open) Voltage (Min.) 2VDC 1/ Break Current at 320VDC A 2,000, 1 cycle Inrush Current (Max.) 4.5A Contact Resistance, Typ. ( 200A) mohms 0.2 Holding Current (Avg.) 0.5A Load Life Cycles See next page Inrush Time (Max.) 100ms Mechanical Life Cycles 1 million Contact Arrangement, auxiliary contacts 1 Form A (SPST-NO) Aux. Contact Current, Max. A 2A 30VDC / 3A 125VAC Aux. Contact Current, Min. mA 100mA 8V Part Numbering System Aux. Contact Resistance, Max. ohms 0.417 30VDC / .150 125VAC Typical Part Number MAP200 A R D E A Dielectric Withstanding Voltage Vrms 2,200 sea level Series: 2/ Insulation Resistance 500VDC megohms 100 MAP200 = 500 Amp, 12-900VDC Contactor Shock, 11ms 1/2 sine, peak, operating G 20 Contact Form: Vibration, sine, 80-2000Hz., peak G 20 A = Normally Open H = Normally Open with Aux. Contacts Operating Temperature C -55 to +85 Coil Voltage: R = 18-32VDC Weight, Nominal lb.(kg) .95 (.43) Coil Wire Length: A = 15.3 in (390 mm) 1/ Main power contacts B = 6.0 in (152 mm) 2/ 50 at end of life D = Coil connector on relay (requires option E or X in next step). 3/ Use with AMP LOUVERTAC 5-192013-9. Consult factory for threaded mount Coil Terminal Connector: socket. N = No connector E = 9-pin subminiature D plug mounted on contactor housing F = 9-pin subminiature D plug mounted on 15.3 in (390 mm) flying leads. X = Special configuration (consult factory) Mounting & Power Terminals: A = Bottom Mount & Male M8 x 1.25 Thread Terminals B = Bottom Mount & Female 1/4-20 Thread Terminals 3/ C = Bottom Mount & Plug-in Terminals 2004 by Tyco Electronics Corporation. All Rights Reserved. D = Bottom Mount & Female M6 x 1 Thread Terminals KILOVAC, AMP, LOUVERTAC and TYCO are trademarks. Other products and company names mentioned herein may be trademarks of their respective owners. 1 Catalog 1654857 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Issued 6-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-896728 VDC 120 VDC 600 VDC 900 VDC 1800 VDC 400 VDC 270 VDC 500 Amp, 12-900VDC Contactor with 1 Form A (SPST-NO) Contacts MAP200 Series (Continued) Outline Dimensions 2.688 .01 (68.28 .26) 1.05 .01 LABEL (26.67 .26) 2 X M6 x 1 THREAD .45 (11.43) MIN DEPTH (11 THREADS) TORQUE VS THREAD ENGAGEMENT 8 TO 11 THREADS: 80 TO 100 IN-LB (9.1 TO 11.3 NM) .800 .01 7 TO 8 THREADS: 70 TO 80 IN-LB (7.9 TO 9.1 NM) (20.3 .26) 5 TO 7 THREADS: 60 TO 70 IN-LB (6.8 TO 7.9) 3.289 .025 2 X 10-32 THREAD THRU (83.54 .635) TORQUE: 15 TO 30 IN-LB (1.7 TO 3.3 NM) 1.65 .01 (42.0 .26) WIRE VIEW REMOVED FOR CLARITY 2.245 .025 2.523 .025 (57.02 .635) (64.08 .635) 1.431 .025 2.20 .025 (36.35 .635) (55.81 .63) .546 .01 (13.87 .26) 3.17 .01 (80.48 .26) Estimated Make & Break Power Switching Ratings Electrical Load Life Ratings for Typical Applications Continuous Current Carry Region 200A Non-continuous Current Carry Region Make/Break Life Capacitive & Resistive Loads at 320VDC (1) (2) 100,000 90% capacitive pre-charge (make only) see chart below Cycles 50,000 80% capacitive pre-charge (make only) see chart below Cycles 50 10,000 200A make/break (2 consecutive, reverse polarity) (1) Cycles 12 2,000A (break only) (1) Cycles 1* (1) Resistive load includes inductance L = 25H. Load 2500A tested 200H. 1,000 (2) Life based on projected Weibull Life with 95% teliability. * Does not meet dielectric and IR after test. 100 MAP200 CAPACITIVE MAKE TEST CURVES 700 650 10 600 550 80% Minimum Pre Charge 500 1 450 1 10 100 1,000 10,000 NOTES: Load Current (Amps) 400 90% Nominal 1) FOR RESISTIVE LOADS WITH 300 H MAXIMUM INDUCTANCE. Pre Charge 2) ESTIMATES BASED ON EXTRAPOLATED DATA. USER IS ENCOURAGED TO VERIFY RATING IN ACTUAL APPLICATION. 350 3) END OF LIFE WHEN DIELECTRIC STRENGTH BETWEEN TERMINALS FALLS BELOW 50MEGOHMS 500VDC. 4) THE MAXIMUM CONTACT MAKE AND BREAK POWER IS ESTIMATED AT 208KW. 300 BREAK ONLY ABOVE 208KW TO AVOILD CONTACT WELDING. 250 200 150 100 50 0 0.0 0.5 1.0 1.5 2.0 mS For factory-direct application assistance, dial 1654857 2.5M KRG FP 6-04 800-253-4560, ext. 2053, or 805-220-2053. Printed in U.S.A. 2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Estimated Life (Cycles) Amps