7<= >,=287 1..= *< +%*%( % , . >6>5*=2 . *>6* 2<8 -. <,*7 .<>5=/ 86=1.9 85870.-><.8/6*7>*55B98 -1*7-=885< *7-=885<* .27=.7-.-/8 8,,*<287*5><.*7-58 85>6 . *9952,*=287< 2-.<.5.,=2878/98 -*9952,*=287.:>296.7=/8 .A=.7-.- ><. 9 8->,=28789. *=287<2<* *25*+5. (/ (- (%(+ ( (-, ( ))(, - ( - - ( +1 / %( / %( / ( ).- ( ) ( ) ( ) ( ) ( ) 5>. ( ) ( ) ( ) ( ) . 627*5<. 627*5< ( ) 5>. ( ) ( ) ( ) ( ) *7- 952,.< ( ) .558 ( ) ( ) ( ) ( ) . 627*5<. 627*5< ( ) .558 & 5*,4 = 29. ( ) ( ) ( ) ( ) ( ).-& ..7 = 29. ( ) ( ) ( ).-&.- = 29. ( ) ( ) ( ).-& &12=. = 29. ( ) ( ) 7< 7<>5*=2875*=287 ( ) 5>.& 5>. = 29. ( ) ( ) .<= 2,=270 .<= 2,=270 ( ) 5>.& ..7 = 29. ( ) ( ) . 627*5< ( ) .558 & 8 7 = 29. ( ) ( ) ( ) .558 & .558 = 29. ( ) ( ) Figure 1 the tool (Instruction Sheet 4086764) for information concerning dies installation, crimp adjustments, Crimping Dies 169404, used in Hand Crimping Tool crimping procedures, and general information. 169400, are designed to crimp PIDG and See Section 6, REVISION SUMMARY, for revision PLASTIGRIP terminals, and PIDG window splices. information. - +& %, ,)% , % ,- - % %% & , (, ( , ( .& - + & -+ .+ + &) 0 , . -, 0 .,-(& +1 . -, + -, ((% 0 %% & - + *. + & -, ( .+ , %%.,-+ - (, + (+ + + (%1 +0+ - +, (+ -(+ , + (- + 0 -( , % ,) - (, Read this instruction sheet for specific information concerning the dies, applicable terminals, and wire Each die assembly consists of a stationary die and a specifications. Read the instructions packaged with moving die. Each die assembly is also divided into 12<,87= 855.--8,>6.7=2<<>+3.,==8,1*70. B,8 5.,= 872,< 8 98 *=287 * 2<+> 0 8/ 55 7=. 7*=287*5 201=.<- % 8 5*=.<= . 2<287*7.0287*5 ><=86 2,. 5808*7- B,8 5.,= 872,<* .= *-.6* 4< 2<2=8> .+<2=.*=... -0 ) &-+)(,) *-.6* 4 =1. 9 8->,=< 5808< *7-,869*7B7*6.<><.-* .=1.9 89. =B8/=1.2 .<9.,=2 .8 7. < three separate crimping closures that are colorcoded 2. Place terminal (or splice) in dies as shown in to match the colorcoded terminal/splice for a given Figure 2 or Figure 3. wire range. 3. Close tool handles until terminal or splice is held firmly in place. Note that Figure 1 indicates the number of dots that will appear embossed on the crimped terminal or 4. Insert properly stripped wire into terminal (or splice. Observe the dot code on the finished crimp to splice) wire barrel B as shown in Figure 2 or ensure that correct terminal/splice and dieclosure Figure 3. combination was used. 5. Complete crimp by closing handles until ratchet releases handles. Handles will open automatically and crimped item may be removed. 6. To crimp other half of splice, remove it and reposition uncrimped half in dies as shown in Figure 3. Follow same procedure used to crimp first half of splice. (If splice cannot be turned, turn tool around.) 7. Inspect crimped terminal/splice. Check that appropriate crimp code dot(s) appears on crimped area of wire barrel. See Figure 1. % % % % Figure 2 Determine your application requirements. Then, using the table in Figure 1, make your selection according to the following instructions: Wire Size and Insulation Diameter Make certain the wire and insulation are within the specified range. Wire Type and Strip Length Using stranded wire, strip it to the length shown. Do NOT crimp wire that has cut or nicked strands. Crimp terminal (or splice) as follows: 1. If necessary, install the dies according to the Figure 3 instructions packaged with the tool.