Standard MAG-MATE
Terminals
Catalog 82221
Magnet Wire Terminals and Termination Systems Revised 10-02
Standard MAG-MATE Terminals
Product Facts
Terminates all magnet wire
film insulations
Eliminates need for pre-
stripping conductors
Eliminates need to post
insulate termination
Excess magnet wire is
automatically trimmed
during the termination
process
Simultaneously terminates
two magnet wires of the
same size in one terminal
(for splicing or bi-filing)
Various lead wire
attachment options
available
Available in strip form for
semi-automatic or fully
automatic insertions
Available in loose piece
form for hand tool insertions
Varnish resist tab terminals
are available for special
applications
Tyco Electronics offers a full Two magnet wires with the Residual spring energy in
High speed, fully automated
selection of AMP Standard same diameter can be the terminal causes the side
integrated systems provide
MAG-MATE Insulation terminated in one terminal walls of each IDC slot to
uniform terminations
Displacement Crimp (IDC) down to 23 AWG [0.57 mm]. function as opposing
reliability at the lowest
terminals for magnet wire cantilever beams.
possible applied cost
According to Tyco Electronics
terminations.
specifications MAG-MATE This constant pressure
Clean metal-to-metal
MAG-MATE terminals are cavities are either results in an intimate metal-
interface produces stable,
available in poke-in, poke-in integrated into coil bodies to-metal interface, providing
gas-tight electrical
tab, splice, crimp wire or especially designed a reliable, long-term
terminations free of oxides
barrel, solder post, quick cavity housings. The connection.
and other contaminants
connect tab, pin and magnet wires are precisely
The wiping action between
Recognized under the
receptacle styles. positioned in the Ushaped
the wire and terminals
Component Recognition
designed termination slots.
Standard MAG-MATE removes oxides or other
Program of Underwriters
terminates magnet wire The MAG-MATE Inserter contaminants present on
Laboratories Inc.,
ranging from 34-12 AWG cuts the terminals from the both the conductor and the
R
File No. E13288
[0.16 -2.05 mm]. strip and places the terminal slot side walls,
terminals over the magnet producing a clean, stable,
Each IDC slot terminates up
wire into the plastic cavities. gas-tight electrical
to four consecutive magnet
Applications
termination.
wire ranges. During this operation the
Motor windings and
small stripping devices The AMP MAG-MATE
connections
penetrate the film insulation Inserter may be used as a
from the magnet wire. semi-automatic bench
Coil connections
machine or integrated in
Transformer windings and
production lines for fully-
connections
automatic applications.
Bobbin connections
Lighting ballasts
Power supplies
1
Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com
millimeters unless otherwise reference purposes only. USA: 1-800-522-6752
specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222
are metric equivalents. Mexico: 01-800-733-8926Catalog 82221
Magnet Wire Terminals and Termination Systems Revised 10-02
Standard MAG-MATE Terminals (Continued)
Typical Plastic Cavities
Manufacture only according
to Tyco Electronics
Specification.
Technical Documents
Application Specifications
describe requirements for using
the product in its intended
application and or crimping
information. They are intended
Cavity Size 1, Cavity Size 3,
Cavity Size 2,
for the Packaging and Design .187 [4.75] Box Height MAG-MATE .300 [7.62] Box Height MAG-MATE .300 [7.62] Box Height
Engineer and the Machine (Reference Application (Reference Application Latch-In MAG-MATE, Wide Body
Spec. 114-2069) Spec. 114-2046) (Reference Application
Setup Person.
Spec. 114-2094)
114-2050Poke-In Tab
MAG-MATE
Terminals
114-2069Standard
MAG-MATE .187
[4.75] Box Height
Terminals
114-2046Standard
.355
Min.
MAG-MATE .300
[ ]
9.08
[7.62] Box Height
Terminals
114-2066Standard
MAG-MATE .500
[12.7] Box Height
Terminals
.215
Min.
.235
[5.46]
Min.
114-2067Standard
[5.97]
MAG-MATE .300
Cavity Size 4, Cavity Size 5, Cavity Size 6,
[7.62] Box Height
.500 [12.70] Box Height .300 [7.62] Box Height
.300 [7.62] Box Height
Latch-In Terminals
MAG-MATE Latch-In MAG-MATE, Narrow MAG-MATE
Narrow Body
(Reference Application Body (Reference Application
114-2094Standard
Spec. 114-2066) (Reference Application Spec. 114-2046)
MAG-MATE .300
Spec. 114-2067)
[7.62] Box Height
Note: MAG-MATE typical either manually or by coil quick disconnect FASTON
Latch-In Terminals
Wide Body
plastic cavities are not for winding equipment. tab terminals.
design; Tyco Electronics
Unraveling is prevented by Excess magnet wire is
will supply required
a slight friction fit, suitable trimmed flush with the
dimensions of cavity for
bend or by wrapping the outside of the plastic cavity
each customer application.
magnet wire around a tie-off by a shear blade traveling
Plastic cavities, designed post. with the terminal insertion
to Tyco Electronics ram.
During insertion, two
specifications, may be
insulation displacing The sheared wire end can
molded as part of the coil
terminal slots strip the film be tucked inside the plastic
bobbin or attached to a
insulation from the magnet cavity, if necessary, by
lamination stack in the area
wire producing a stable cutting the wire off before
of the magnet wire coil.
electrical termination. the terminal is fully seated
Each cavity is a rectangular allowing the terminal to drag
The plastic anvil supports
box with two narrow slots the severed end of the wire
the magnet wire, helping to
on opposing walls and a into the pocket inside the
prevent it from being
plastic post or anvil cavity.
dragged down when the
extending upward from the
terminal is inserted. Tyco Electronics will
bottom surface.
provide design and mold
Terminal retention is
During or after the winding engineering resources to
secured in the plastic
process, the magnet wire is manufacture any
cavities by either locking
placed across the plastic specifically designed
barbs or locking latches in
cavities and into the slots, MAG-MATE cavity
addition to locking barbs for
housing.
2
Dimensions are in inches and Dimensions are shown for Technical Support www.tycoelectronics.com
millimeters unless otherwise reference purposes only. USA: 1-800-522-6752
specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222
are metric equivalents. Mexico: 01-800-733-8926