ES1000 Semirigid, adhesive-lined heat-shrinkable tubing (extended temperature range) Clear, adhesive-lined ES1000 abrasion protection of wire splices Because ES1000 tubing has a high heat-shrinkable tubing is specifically and mechanically sensitive shrink ratio, only a few sizes are designed for environmental sealing components. The inner layer of the needed to cover a wide range of and electrical insulation of wire tubing is a unique hot-melt adhesive, splice and component diameters. splices, terminations, and specially formulated to seal to most ES1000 tubing dimensions have components where see-through types of commercial wire insulation, been engineered to provide low- inspection is required. and to perform well at an extended cost sealing solutions on multiple- temperature range. The thick wire splices (up to seven wires per ES1000 tubing has an outer jacket of adhesive forms an effective barrier side), using standard Raychem radiation-crosslinked, semirigid against fluids and moisture, helping to application equipment. polyolefin. The jacket is mechanically protect the harness from the effects tough, providing strain relief and of corrosion and water wicking. Temperature rating Full recovery temperature: 135C Continuous operating temperature: 40C to 130C Specifications* Type Raychem UL ES1000 RT-1113 E85381 *When ordering, always specify latest issue. Dimensions (millimeters/inches) Expanded as supplied W1 W2 Fully recovered after heating d D W Inside diameter (including core) Recovered wall thickness** D (min.) d (max.) W W1 W2 Expanded Recovered after Minimum Minimum Minimum Part number as supplied heating total wall jacket wall adhesive wall ES1000-No.1 5.72 0.225 1.27 0.050 1.20 0.047 0.64 0.025 0.56 0.022 ES1000-No.2 7.44 0.293 1.65 0.065 1.52 0.060 0.76 0.030 0.76 0.030 ES1000-No.3 10.85 0.427 2.41 0.095 1.91 0.075 0.89 0.035 1.02 0.040 ES1000-No.4 17.78 0.700 4.45 0.175 2.41 0.095 1.04 0.041 1.37 0.054 **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering information Color Clear Size selection Always order the largest size that will shrink snugly over the component being covered. Standard packaging Cut pieces. See reverse for information on standard cut lengths. Marking Tubing will be marked with the number size (for example, ES-1, ES-2, ES-3, or ES-4). Ordering description Specify product name, size, color, and cut length for example, ES1000-No.2-X-50MM (X=Clear). Specification values Property Unit Requirement Method of test PhysicalDimensions mm (inches) See reverse ASTM D 2671 Longitudinal change percent 0, 10 ASTM D 2671 Tensile strength* psi (MPa) 1500 (10.3) minimum ASTM D 2671 Ultimate elongation* percent 200 minimum ASTM D 2671 Low-temperature flexibility No cracking ASTM D 2671 (40C/40F) Heat shock No cracking of ASTM D 2671 (4 hours at 225C/437F) outer jacket Heat aging No cracking See note below (168 hours at 175C/347F) 12 Electrical Volume resistivity ohm-cm 1.0 x 10 minimum ASTM D 257 Dielectric strength volts/mil 350 minimum ASTM D 149 (jacket only)** Chemical Water absorption percent 1.0 maximum ASTM D 570 Procedure A Note: Consult Raychem RT-1113 for specific details about test procedures. *Calculation based on wall thickness of jacket only. **Adhesive liner manually removed prior to testing. Standard cut lengths Part number Standard cut length Cut length tolerance ES1000-No. 1 27 mm, 50 mm, 65 mm 1.5 mm 1220 mm 25.4 mm ES1000-No. 2 27 mm, 50 mm, 65 mm 1.5 mm 1220 mm 25.4 mm ES1000-No. 3 27 mm, 65 mm, 75 mm 1.5 mm 1220 mm 25.4 mm ES1000-No. 4 27 mm, 75 mm, 90 mm 1.5 mm 1220 mm 25.4 mm Raychem is a trademark of Tyco Electronics Corporation. Users should independently evaluate the suitability of the product for their application. Tyco Electronics Corporation 300 Constitution Drive Faraday Road 3816 Noborito, Tama-ku Asia Pacific Headquarters Menlo Park, CA 94025-1164 Dorcan, Swindon, SN3 5HH Kawasaki, Kanagawa 214-8533 26 Ang Mo Kio, Industrial Park 2 USA United Kingdom Japan Singapore 569507 Tel:(800) 926-2425 (US & Canada) Tel: +44 1793 528171 Tel: +81 44 900 5102 Tel: +65 4866 151 Tel:+1 (650) 361-3860 (All other countries) All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their application. Tyco Electronics Corporation makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use. Tyco Electronics Corporations only obligations are those in the Standard Terms and Conditions of Sale for these products and in no case will Tyco Electronics Corporation be liable for any incidental, indirect, or consequential damages arising from the sale, resale, use, or misuse of the product. Tyco Electronics Corporations Specifications are subject to change without notice. In addition, Tyco Electronics Corporation reserves the right to make changes in materials or processing without notification to the Buyer which do not affect compliance with any applicable specification. For more information about this product visit www.tycoelectronics.com 1996, 2002 Tyco Electronics Corporation Printed in USA 1654046 Revised 04/04