Instruction Sheet PRO-CRIMPER*IIIHand CrimpingToolAssembly2119118-1 408--10341 withDieAssembly2119118-2 17 FEB 10 Rev A PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications.Awide selection ofpowered application equipmentforextended--use,production operationsisavailable. Locator Assembly Stationary Jaw (Supplied with Back of Tool Die Assembly) Wire Side) Front of Tool Pivot Pin (Locator Side) Die PRO--CRIMPER III Hand Assembly Crimping Tool Frame Moving Jaw 354940--1 (408--9930) Ratchet Adjustment Wheel Stationary The PRO--CRIMPERIIIHand Crimping Tool isa Commercialgrade tool Handle andisdesignedprimarilyforfieldinstallation,repair,maintenancework,or prototypingin industrial,commercial,orinstitutional applications.Product crimped with thistool will meetthe crimp heightrequirementforhand toolsin Moving Handle the appropriate 114 seriesspecification,butmaynotcomplywith otherfeature parametersofthe specification.Tyco Electronicsoffersa varietyoftoolsto satisfyyourperformance requirements.Foradditional information,contactthe Tooling Assistance Centerat1--800--722--1111. Wire TTEEDDiiee TTEELLococaattoror CCononttaacctt Size StripLength Assembly Assembly Family InsulDia (AWG) (mm In. ) 18 WWiirree--ttoo--WWiirree PPiinn 11.27.27--2.722.72 5.085.08 0.400.40 22111199111188----22 5588551166----11 and Socket Contacts .050--.107 .200 .020 20 Supplied with the die assembly. Also available separately. Callthe Tooling Assistance Center or Production Information (see below) for product part numbers. Figure 1 1. INTRODUCTION Dimensions on this sheet are in millimeters with NOTE inch equivalents provided in brackets . Figures PRO--CRIMPER III Hand Crimping Tool and illustrations are for identification only and are i Assembly 2119118--1 consists of Die Assembly not drawn to scale. 2119118--2 and PRO--CRIMPER III Hand Tool Frame 354940--1. The die assembly consists of crimping dies and a locator assembly. 2. DESCRIPTION (Figures 1 and 2) Read these instructions thoroughly before crimping any contacts. The tool features a tool frame with a stationary jaw Reasons for reissue are provided in Section 11, and handle, a moving jaw, a moving handle, and an REVISION SUMMARY. adjustable ratchet that ensures full contact crimping. E2010 Tyco Electronics Corporation, Harrisburg, PA TOOLING ASSISTANCE CENTER1--800--722--1111 This controlled document is subject to change. 1 of 6 PRODUCT INFORMATION 1--800--522--6752 Forlatest revision and Regional CustomerService, All International Rights Reserved visit ourwebsite atwww.tycoelectronics.com TE logo and Tyco Electronics are trademarks. LOCB *Trademark. Otherproducts, logos, and company names used are the property of theirrespective owners.408-10341 PRO-CRIMPERIIIHandCrimpingToolAssembly2119118-1 Locator Nut Assembly Tool Frame Locator Insulation Die Retaing Crimper Chamfer Pins Wire Crimper Offset Wire Anvil Chamfer Die Retaining Insulation Screws Anvil Figure 2 The tool frame holds a die assembly with two 5. Place the wire crimper and insulation crimper so crimping sections. that their chamfered sides and their marked surfaces face outward, when mounted in the The die assembly features a wire anvil, an insulation stationary jaw of the tool frame. anvil, a wire crimper, and an insulation crimper. 6. Insert the two die retaining pins. Attached to the outside of the frame is a locator 7. Insert the long die retaining screw through the assembly, which contains a locator, a spring retainer, jaw and through both crimper dies, and tighten the and a contact support. screw just enough to hold the dies in place. Do not tighten the screw completely at this time. Die retaining pins and die retaining screws are used to position and secure the dies in the tool frame. A 8. Carefully close the tool handles, making sure nut is used on the upper die retaining screw to hold that the anvils and crimpers align properly. the locator assembly in place. 9. Continue closing the tool handles until the ratchet in the tool frame has engaged sufficiently to 3. INSTALLATIONANDREMOVALOFDIESET hold the anvils and crimpers in place, then tighten ANDLOCATORASSEMBLY (Figure 2) both die retaining screws. 1. Open the tool handles and remove the two die 10. Place the locator assembly over the end of the retaining screws from the tool jaws. long screw, and position the locator assembly against the side of the tool jaw. 2. Place the wire anvil and insulation anvil so that their chamfered sides and their marked surfaces 11. Place the nut onto the end of the long screw face outward, when mounted in the moving jaw of and tighten the nut enough to hold the locator the tool frame. assembly in place, while still allowing the locator to slide up and down. 3. Insert the two die retaining pins. 12. To disassemble, close the tool handles until the 4. Insert the short die retaining screw through the ratchet releases, remove the nut, the locator jaw and through both anvil dies, and tighten the assembly, the two die retaining screws, and the screw just enough to hold the dies in place. Do not four die retaining pins, and slide the anvils and tighten the screw completely at this time. crimpers out of the tool jaws. 2 of 6 Tyco ElectronicsCorporation RevA