TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE WIRE STRIP LENGTH INSULATION DIAMETER RANGE .171-.186 IN 4.34-4.72 mm .120-.125 IN 3.05-3.18 mm n TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION - - - TERMINAL TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE APPLICATION WIRE STRIP LENGTH INSULATION DIAMETER RANGE - - - SPECIFICATION .171-.186 IN 4.34-4.72 mm .120-.125 IN 3.05-3.18 mm n TERMINALS APPLIED - - - TERMINAL C2 DWG PN 1 0 C2 DWG PN 2 0 C2 DWG PN 3 0 C2 DWG PN 4 0 APPLICATION TE TERMINAL TE TERMINAL TE SEAL TE SEAL - - - SPECIFICATION C2 DWG PN 1 1 C2 DWG PN 2 1 C2 DWG PN 3 1 C2 DWG PN 4 1 987654-1 (B) 987654-4 (B) 987654-7 (B) 1-987654-0 (B) C2 DWG PN 1 2 C2 DWG PN 2 2 C2 DWG PN 3 2 C2 DWG PN 4 2 987654-2 (B) 987654-5 (B) 987654-8 (B) 1-987654-1 (B) TERMINALS APPLIED C2 DWG PN 1 3 C2 DWG PN 2 3 C2 DWG PN 3 3 C2 DWG PN 4 3 987654-3 (B) 987654-6 (B) 987654-9 (B) 1-987654-2 (B) C3 DWG PN 1 0 C3 DWG PN 2 0 C3 DWG PN 3 0 C3 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE SEAL WIRE CRIMP HEIGHT CRIMP HEIGHT C3 DWG PN 1 1 C3 DWG PN 2 1 C3 DWG PN 3 1 C3 DWG PN 4 1 67890-1 (C) 67890-3 (C) 67890-5 (C) 67890-7 (C) SIZE mm INCH REFERENCE SETTING C3 DWG PN 1 2 C3 DWG PN 2 2 C3 DWG PN 3 2 C3 DWG PN 4 2 67890-2 (C) 67890-4 (C) 67890-6 (C) 67890-8 (C) 9 WIRE CRIMP HEIGHT CRIMP HEIGHT SIZEREFERENCE SETTING mm INCH SET UP GAUGE 2119599-1 8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 ATLANTIC VERSION TERMINATOR F ECR-18-001779 05FEB2018 INTERFACE ADAPTER JAH TE PART REVISION DESCRIPTION FEED TYPE G ECR-18-005659 15APR2018 TB JDG NUMBER G1 ECR-18-007012 07MAY2018 AW CT 2151102 -1 H FINE CRIMP HEIGHT ADJUST MECHANICAL H ECR-18-010075 28JUN2018 KH TE 2151102 -2 H FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL AND CRIMP 7-2151102-1 H MECHANICAL TOOLING KIT PNEUMATIC AND CRIMP 7-2151102-2 H PNEUMATIC TOOLING KIT 7- 2151102 -7 C CRIMP TOOLING KIT - D D APPLICATOR DATA CRIMP SIZE TYPE WIRE 1.16 mm .046 F INSUL 1.50 mm .059 F APPLICATOR INSTRUCTIONS 408-35042 2119640-1-1 - 1 - 1 - 2119640-1 PUSH ROD, AIR FEED 250 2079988 GATD-1 - 1 - 1 - 2079988-1 BUSHING, LCH5-12, MISUMI 249 2119641-11- - 1 - 1 - 2119641-1 FEED CAM, AIR FEED 248 2119082-91- TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION - 1 1 1 1 2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT 244 2079764-1 TERMINAL NAME: AMP CT CONN 2mm PITCH TYPE II REC,CONTACT - 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 243 2119083-1 - 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL WIRE STRIP LENGTH INSULATION DIAMETER RANGE 242 3 7-18023-7-1 - 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 241 1.90-2.30 .075-.090 IN 0.93-1.50 mm .037-.059 IN n 2119580-1-1 - - 1 - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239 114-5179 - - TERMINAL 2063440-1-1 - 1 - 1 - 2063440-1 AIR FEED MODULE 238 APPLICATION 21045-32- - - - SPECIFICATION - 2 - 2 - 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT 172 C C COUNTER 994970-1 - REF REF REF REF 994970-2 COUNTER, MAGNETIC 164 TERMINALS APPLIED 2406381- - 1 - 1 - 240638-1 SPRING, FEED FINGER 163 3-23627-7-1 C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL - 1 - 1 - 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854 137 2119799-1 C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 C1 DWG PN 4 1 179227-1 179227-2 179227-3 179227-4 - 1 - 1 - 2119799-1 HOLDER,FEED FINGER, AF 136 1-18028-21- - 1 1 1 1 1-18028-2 WASHER, FLAT, REG M4 119 2844908-1 - 1 1 1 1 2844908-1 SCREW, LOCKING 99 2844907-1 - 1 1 1 1 2844907-1 POST, LOCKING 98 1-455888-4-1 - 1 1 1 1 1-455888-4 SPACER, CRIMPER 82 WIRE CRIMP HEIGHT CRIMP HEIGHT 4 1803607-1-1 - 1 1 1 1 1803607-1 DOCUMENTATION PACKAGE 71 SIZE mm INCH REFERENCE SETTING 2119791-51- W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 - 1 1 1 1 2119791-5 DEPRESSOR, WIRE 70 22 AWG OR 0.37mm2 0.83+/-0.05 .033+/-.002 8.4 2119740-11- - 1 1 1 1 2119740-1 TAG,IDENTIFICATION 67 0.30mm2 8.4 0.83+/-0.05 .033+/-.002 2168078-1-2 W1 FA SETTING 2 W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 - 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 66 24 AWG OR 0.22mm2 0.77+/-0.05 .030+/-.002 9.0 2168083-21- W1 DWG WGAUGE 3 W1 DWG CRIMP HT 3 W1 FA SETTING 3 - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 60 26 AWG OR 0.12mm2 0.71+/-0.05 .028+/-.002 9.6 5-18022-51- - 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59 1338685-11- - 1 1 1 1 1338685-1 PAWL, FEED 56 *WARNING 2168083-3-4 - 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54 ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT 2168083-2-2 - 2 2 2 2 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 53 18023-93- REFERENCE SETTING FOR LARGEST WIRE SIZE. - 1 2 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 49 1 RECOMMENDED SPARE PARTS 21196521- CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN - - 1 - 1 2119652-1 FEED CAM, PRE FEED 48 21196531- 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP - - 1 - 1 2119653-1 FEED CAM, POST FEED 47 1803583-9-1 STORAGE OF APPLICATOR. - 1 1 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF 46 TOOLING. REFER TO THE INSTRUCTION SHEET FOR 1803515-11- 3 - 1 1 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 44 B PROPER SETUP AND ADJUSTMENTS. B 1803602-1-1 - 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) 41 4 2-1752356-7-1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE - 1 1 1 1 2-1752356-7 SUPPORT, TERMINAL 34 APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE 2079383-52- - 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 33 2-2844962-62- - 2 2 2 2 2-2844962-6 SPACER, CYLINDRICAL, STRIP GUIDE 30 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER 2844992-11- - 1 1 1 1 2844992-1 ASSEMBLY, STRIP GUIDE 29 DOCUMENT, 101-35000. 1320928-21- - 1 1 1 1 1320928-2 STRIP GUIDE 24 2168083-21- - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 21 1-18028-2-1 - 1 1 1 1 1-18028-2 WASHER, FLAT, REG M4 20 2119533-31- - 1 1 1 1 2119533-3 STRIPPER, SIDE FEED 19 4-690518-6-1 - 1 1 1 1 4-690518-6 HOLD DOWN, TERMINAL 18 21198061- - 1 1 1 1 2119806-1 INSERT, SHEAR 13 1 SIMP 3-22280-3-1 - 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12 1-356885-41- - 1 1 1 1 1-356885-4 STOP, SHEAR 11 2119805-11- 1 - 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 10 1803095-3-1 - 1 1 1 1 1803095-3 FLOATING SHEAR, FRONT - 1 9 8-1333225-21- 1 2 2 1 1 8-1333225-2 ANVIL, COMBINATION 8 1 2119757-11- - 1 1 1 1 2119757-1 DEPRESSOR, SHEAR 5 2-238011-0-1 - 1 1 1 1 2-238011-0 BLOCK, CRIMPER SPACER 4 2-2119582-3-1 1 2 2 1 1 2-2119582-3 CRIMPER, INSULATION F PREMIUM 3 1 1 455888-41- CUT TO LENGTH AT ASSEMBLY. - 1 1 1 1 455888-4 SPACER, CRIMPER 2 9-1633664-2-1 1 2 2 1 1 9-1633664-2 CRIMPER, WIRE 1 1 1 THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. ITEM A A -77 -72 -71 -2 -1 PART NO DESCRIPTION NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION 1 DWN THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 25MAY2011 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity C.CHEN THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & CHK 25MAY2011 Harrisburg, PA 17105-3608 APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS S.XI DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 25MAY2011 LISTED IN THE APPLICATION SPECIFICATION. I.CRUZ mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 1 PLC INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL - 2 PLC - INSULATION RANGE IS - - IN. Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC 4 PLC SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) 1 MATERIAL FINISH INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN WEIGHT 00779 2151102 - - - - A1 RELEVANT APPLICATION SPECIFICATION. - - SCALE SHEET OF REV Customer Accessible Production Drawing 1:2 1 4 H 1 FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - SEE SHEET 1 - - - FEED TYPE MECHANICAL 239 A D D 59 56 44 2 REF 8 250 PNEUMATIC 2 244 249 34 REF 53 243 3.4 0.5 TERMINAL SUPPORT LOCATION 242 238 2 3 A 18 163 59 82 1 136 1 2 137 3 C C 1 4 172 70 56 5 41 44 REF 44.61 0.05 66 164 67 2 RAM SET-UP 33 A 24 19 B B 30 20 21 9 29 1 12 ITEM 30 LOCATED AT 241 FRONT HOLES 13 1 30 REF REF 29 11 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 60 46 98 99 34 54 8 54 10 119 1 1 248 47 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 25MAY2011 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity C.CHEN CHK 25MAY2011 Harrisburg, PA 17105-3608 S.XI DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 25MAY2011 I.CRUZ mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC 49 - 2 PLC - 40mm STROKE Shown on sheets 1 of 4 & 2 of 4 40mm STROKE 49 3 PLC APPLICATION SPEC 49 40mm STROKE 4 PLC SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT MECHANICAL 00779 2151102 - MECHANICAL - - - A1 AIR FEED - - POST FEED SCALE SHEET OF REV PRE FEED Customer Accessible Production Drawing 1:2 2 4 H AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION