Instruction Sheet Modular T-Head 408-10428 2161000-1 09 MAR 12 Rev C Modular T-Head Quick Release Pins Adapter Assembly 2031480-1 Electro-Hydraulic Hand Tool The Modular T-Head is a premium-grade tool head and is designed primarily for field installation, repair, maintenance work, or prototyping in industrial, commercial, or institutional applications. A wide selection of Battery Release Battery (Power Source) powered application equipment for extended use production is available. Figure 1 Refer to Customer Manual 409-10095 for information 1. INTRODUCTION concerning Electro-Hydraulic Hand Tool 2031400- . The TE Connectivity Modular T-Head 2161000-1 is designed to be attached to the Electro-Hydraulic Hand All dimensions on this instruction sheet are in NOTE Tool (2031400- ) and the CERTI-CRIMP* II Tool metric units with inches in brackets . Figures and Head Adapter Assembly 2031480-1. Refer to Figure 1 illustrations are for identification only, and are not i for the hand tool, adapter, and Modular T-Head. drawn to scale. The Electro-Hydraulic Hand Tool and the 2. RECEIVING/INSPECTION CERTI-CRIMP II Tool Head Adapter Assembly must be ordered separately. Modular T-Head 2161000-1 is thoroughly inspected during and after assembly. Prior to packaging and For specific information about the CERTI-CRIMP II shipping a final series of tests and inspections is made Tool Head Adapter Assembly, refer to Instruction to ensure proper function of the adapter. The following Sheet 408-10310. inspections should be performed as a safeguard against potential problems generated in transit. Refer to Figure 2 for product types and wire sizes. 2012 Tyco Electronics Corporation, Berwyn, PA TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. 1 of 11 All Rights Reserved PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, TE logo and Tyco Electronics are trademarks. visit our website at www.tycoelectronics.com *Trademark. Other products, logos, and company names might be trademarks of their respective owners. LOC B ORIGINAL INSTRUCTIONS408-10428 Spare Wire PLASTI-GRIP* Color Stripe Cap Terminal on Radiation PIDG Butt Splice Resistant PIDG* Terminals 3 Equally Spaced Color Stripes on Nylon terminals Color Stripe Insulation Restricting PLASTI-GRIP on Radiation (Nylon or PTFE) Butt Splice Resistant WIRE WIRE WIRE STRIP LENGTH INSUL DOT SIZE INSUL TERMINALS SPLICES PRODUCT COLOR CODE RANGE DIA CODE Min. Max. Min. Max. (AWG) RANGE 0.66-1.40 Yellow W/3 26 .026-.055 Black Stripes PIDG Insulation Restricting Nylon Terminals 6.35 7.11 One --- --- MS 7928/1-1 through -10 .250 .280 0.79-1.40 Yellow W/3 24 .031-.055 Blue Stripes PIDG Terminals MS 25036-143 through -147 Yellow (Class 1 Only) 5.08 5.84 One 26-24 --- --- --- .200 .230 PIDG Radiation Resistant Terminals Natural W/ MS 7928/4-143 through 147 Yellow Stripe One 22-16 Red PIDG Vinyl and Nylon Terminals and Splices Also 5.08 5.84 6.35 7.11 --- PLASTI-GRIP 22-16 and 16-14 Terminals .200 .230 .250 .280 Two 16-14 Blue Natural W/ 26-24 Terminals Only --- --- Yellow Stripe One PIDG Radiation Resistant Terminals Natural W/ 5.08 5.84 22-16 --- and Splices Red Stripe .200 .230 6.35 7.11 .250 .280 Natural W/ Two 16-14 --- blue Stripe Figure 2 1. In a well-lighted area, carefully unpack the 3. INSTALLATION/REMOVAL OF ADAPTER ASSEMBLY attachment and inspect each component as it is AND CERTI-CRIMP II TOOL HEADS unpacked. Do not operate the Electro-Hydraulic Hand Tool CAUTION without the Modular T-Head and adapter installed. 2. Thoroughly inspect each component for evidence Repeated operation in this manner may result in of damage that may have occurred in transit. If any damage to the Electro-Hydraulic Hand Tool. of the components are damaged, file a claim against the carrier and notify TE immediately. To avoid personal injury, be sure to exercise DANGER extreme caution when handling the Electro- It is IMPORTANT that these instructions, and other STOP Hydraulic Hand Tool. Remove the power source NOTE documents shipped with the tooling (e.g., drawings, (and release hydraulic pressure, if applicable -- see parts lists, tooling manual, etc.), remain with the Customer Manual 409-10095) before installing or i adapter, head, and hand tool for the benefit of removing the CERTI-CRIMP II tool head or personnel responsible for installation, operation, Modular T-Head. and maintenance. 3.1. Adapter Installation/Removal The Modular T-Head should be inspected at regularly scheduled intervals, depending on care, degree of Refer to the Electro-Hydraulic hand tool Customer operator skill, the type and size of product being Manual 409-10095 for instructions on installing and crimped, and environmental conditions. removing the adapter assembly and the crimping heads. Rev C 2 of 11