Automotive Relays High Voltage Contactors EVC 500 Main Contactor Limiting continuous current 500A at 85C (with 400mcm conductors) Hermetically sealed UL approved Typical applications DC high voltage high current applications Main contactors for hybrid, full battery electric vehicles and fuel-cell cars Battery charging systems 3D500 fbw5 Contact Data Coil Data (continued) Contact arrangement 1 Form X (SPST NO DM) 1) Rated operating voltage 450VDC (450-900VDC) Recommended PWM parameters for customer supplied economizer 2) Continuous carry current circuit (valid from -40C to 85C) 85C, load cable 214mm/400mcm 500A Operating Coil Current (min. Duty Max. inrush Limiting short-time current Frequency voltage range recommended cycle time 85C, load cable 107mm/200mcm 500A / 7.5min kHz VDC RMS) mA % ms 1000A / 1min 16 to 20 8.5 to 16 650 20 to 30 200 2000A / 15s Make/break current at various voltages see graph on page 3 Limiting break current, forward direction Insulation Data 7) resistive load, 23C, 450VDC 1 x 1560A Initial dielectric strength Load life see graph on page 3 between open contacts 2920VDC/leakage <1mA Initial contact voltage drop at 200A, 30s <100mV between contact and coil 2920VDC/leakage <1mA Operate / release time max. max. altitude 5000m 3) 7) close (includes bounce) 20 Insulation resistance at 500VDC bounce (after close only) 7 between open contacts >1 G release (includes arcing) at 2000A 12 between contact and coil >1 G Mechanical life >500,000 cycles 7) Meets dielectric strength and IR requirements according to ISO 6469-3, conformity to IEC60664-1 in preparation. 1) Suitable for voltages up to 450VDC with limited capability to 900VDC. 2) Maximum allowed terminal temperatures are: 150C continuous 175C for 2h 200C for 2min. Other Data 3) 20ms (max.) at rated 12V. Consult TE Connectivity for operating time not done at rated Material data voltage. EU RoHS/ELV compliant Ambient temperature -40C to +85C 4) Coil Data Vibration resistance (functional) sine sweep/peak 80-2000Hz/20g Economized coil with internal economizer (valid from -40C to 85C) Shock resistance (functional) Coil Operating Inrush current Max. inrush Nominal Nominal coil energized, peak 50g code voltage range at 23C time frequency duty cycle Terminal type stripped wires (coil) and screw (load) VDC A ms kHz % Weight approx. 430g (0.95lb) A 9 to 36 3.8 130 19.9 20 Terminal Assignment 5) Un-economized coil for external economization Coil Rated Pull-in voltage Drop-out voltage Min. hold Coil Forward load current direction code voltage min. max. max. min. current resistance A1 A2 VDC VDC VDC VDC VDC mA -5 %/+10% (+) (-) 6) 1 12 4.2 6.5 1.5 0.5 650 3.14 4) All data valid at 23C coil temperature. 5) Un-economized coil must be economized by the customer to avoid overheating. 6) Must operate at 12V for 100ms before reducing to minimum holding current. 1 02-2017, Rev. 0217 Datasheets and product specification ac- Datasheets and product data is subject to the Datasheets, product data, Definitions sec- www.te.com cording to IEC 61810-1 and to be used only terms of the disclaimer and all chapters of tion, application notes and all specifications 2017 TE Connectivity. together with the Definitions section. the Definitions section, available at are subject to change. Automotive Relays High Voltage Contactors EVC 500 Main Contactor (Continued) Dimensions EVC 500 main contactor without coil economizer Dimensions EVC 500 main contactor with internal economizer 2 02-2017, Rev. 0217 Datasheets and product specification ac- Datasheets and product data is subject to the Datasheets, product data, Definitions sec- 2 2 www.te.com cording to IEC 61810-1 and to be used onl y terms of the disclaimer and all cha pters of tion, application notes and all specifications 2017 TE Connectivity. together with the Definitions section. the Definitions section, available at are subject to change.