44A0111-28, 30 Issue 8 Specification Control Drawing 7th August 2012 Page 1 of 2 Page 2 for internal use only WIRE, ELECTRICAL, RADIATION-CROSSLINKED, MODIFIED FLUOROPOLYMER INSULATED, TIN COPPER CONDUCTOR, 150C, 600 VOLT, LIGHTWEIGHT. The complete requirements for procuring the wire described herein shall consist of this document. Primary Insulation - Radiation Crosslinked Extruded Polyalkene Conductor - Jacket - Tin Coated Copper Radiation Crosslinked Extruded Polyvinylidene Fluoride TABLE I. CONSTRUCTIONAL DETAILS Part Wire Conductor FINISHED WIRE Description Size Stranding Diameter Maximum Outside Maximum (AWG) No./ AWG (mm) Resistance Diameter Weight 20C (mm.) (kg/km) Min. Max. Min. Nom. Max. (W/km) 44A0111-30-* 30 7/38 0.29 0.31 356 0.64 0.69 0.74 1.06 44A0111-28-* 28 7/36 0.36 0.38 225 0.71 0.76 0.81 1.43 TABLE II. PERFORMANCE DETAILS Mandrel Diameter Weight (mm 3%) (kg 3%) Immersion Immersion Life cycle and Cold Wrap Life cycle and Cold Accelerated ageing Bend Accelerated ageing Bend 9.5 9.5 4.8 0.11 0.23 9.5 9.5 4.8 0.11 0.23 COLOUR CODE: The * in the part number shall be replaced by a standard colour code designator in accordance with Mil Std 681. White preferred. e.g. 44A0111-30-9 White insulation PERFORMANCE To be tested in accordance with the issue in effect of QP-D-004 and REQUIREMENTS: meet the requirements of below: Accelerated Ageing: 300 2C for 6 hours Insulation Flaws: Shrinkage: 300 2C 3.17 mm Max. in 300 mm Primary Insulation Spark Test: 1.5 kV (rms) Blocking: 150 2C for 24 hours Impulse Dielectric Test: 6.0 kV (peak) 100% test Thermal Shock: 150 2C, 1.52 mm Max. Finished Wire Voltage Withstand Test (Post Environmental): Impulse Dielectric Test: 8.0 kV (peak) 100% test 2.5 kV (rms) for 5 minutes Life Cycle: 200 3C for 168 hours Flammability: 30 seconds Max. Low Temperature - Cold Bend: 76 mm Max. no flaming tissue. -65 2C for 4 hours Immersion: Diameter increase 5% Max. Voltage Withstand Test (Post Environmental): no cracking, no dielectric breakdown (After Accelerated Ageing, Immersion, Elongation and Tensile Strength: Life Cycle and Low Temperature-Cold Bend) Primary Insulation 1 kV (rms) for 1 minute Elongation: 150% Min. Smoke Test: 2002C, No visible smoke Tensile Strength: 17.2 MPa Min. Solderability (95% Min. coverage): per MIL-STD-202, Insulation Resistance: 1500 M/ km Min. Method 208, except without steam-ageing, type RMA flux Surface Resistance: 1.27 M/ km Min. Wicking: 57.2 mm Max. Both Readings Humidity Resistance: Insulation Resistance 1500 M/ km Min. APPROVAL: Electronic sign off - no signatures will appear. 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