SPECIFICATION CONTROL DRAWING 44A0212 Date Revision TITLE WIRE, RADIATION-CROSSLINKED, POLYALKENE-INSULATED, 12-7-05 D LIGHT WEIGHT, GENERAL PURPOSE, 1000 VOLT This specification sheet forms a part of the latest issue of Raychem Specification 44 and MIL-W-81044 as applicable. PRIMARY INSULATION - RADIATION-CROSSLINKED, JACKET - RADIATION-CROSSLINKED, EXTRUDED POLYALKENE CONDUCTOR - SILVER-COATED COPPER MODIFIED PVF 2 Thickness: .004 .001 in. TABLE I. CONSTRUCTION DETAILS FINISHED WIRE MAXIMUM DIAMETER CONDUCTOR WIRE MAXIMUM MAXIMUM PART NUMBER STRANDED SIZE STRANDING DIAMETER RESISTANCE AT WEIGHT (AWG) 1/ CONDUCTOR (number x AWG) (in.) 20C (lbs/1000 ft.) (in.) (ohms/1000ft.) 44A0212-26-* 26 19 x 38 .021 38.4 .040 .002 1.6 44A0212-24-* 24 19 x 36 .026 24.3 .046 .002 2.4 44A0212-22-* 22 19 x 34 15.1 .054 .002 3.5 .033 44A0212-20-* 20 19 x 32 .041 9.19 .062 .002 5.1 44A0212-18-* 18 19 x 30 .052 5.79 .073 .003 7.7 44A0212-16-* 16 19 x 29 .058 4.52 .081 .003 9.8 44A0212-14-* 14 19 x 27 .072 2.88 .098 .004 14.7 44A0212-12-* 12 37 x 28 1.90 .117 .004 22.1 .090 44A0212-10-* 10 37 x 26 .118 1.19 .146 .004 35.6 44A0212- 8-* 8 133 x 29 .176 .658 .206 .006 61.8 44A0212- 6-* 6 133 x 27 .218 .418 .254 .007 94.5 44A0212- 4-* 4 133 x 25 .272 .264 .308 .008 150. TABLE II. PERFORMANCE DETAILS BEND TESTING MANDREL DIAMETER WEIGHT (inch) ( 3%) (lb) ( 3%) PART NUMBER IMMERSION, IMMERSION, 1/ COLD COLD LIFE CYCLE AND WRAP LIFE CYCLE AND BEND BEND ACCELERATED AGING ACCELERATED AGING 44A0212-26-* .500 .750 .250 .375 1.00 44A0212-24-* .500 1.00 .250 .375 2.00 44A0212-22-* 2.00 .750 1.00 .250 .375 44A0212-20-* .750 1.00 .250 .500 3.00 44A0212-18-* 3.00 1.00 1.50 .375 .500 44A0212-16-* 1.00 1.50 .375 1.00 4.00 44A0212-14-* 1.50 2.00 .500 1.00 4.00 44A0212-12-* 4.00 2.00 2.00 .500 1.50 44A0212-10-* 3.00 3.00 .750 2.00 4.00 44A0212- 8-* 5.00 3.00 4.00 .750 3.00 44A0212- 6-* 4.00 5.00 1.00 3.00 8.00 44A0212- 4-* 5.00 6.00 1.25 3.00 8.00 Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice. Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer. 1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE ADDED TO THE PART NUMBER, AS NECESSARY, TO CAPTURE ANY ADDITIONAL R Wire & Cable REQUIREMENTS IMPOSED BY THE PURCHASE ORDER. 501 Oakside Avenue DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL. Redwood City, CA 94063-3800 Phone: 1-800-227-8816 Page 1 of 2 THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN. Fax: 1-650-361-6297 REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID. 2005 Tyco Electronics Corporation. All rights reserved.Revision SCD Number SPECIFICATION CONTROL DRAWING Page 2 of 2 D 44A0212 WIRE RATINGS AND ADDITIONAL REQUIREMENTS TEMPERATURE RATING: 150C Maximum continuous conductor temperature VOLTAGE RATING: 1000 volts (rms) at sea level ACCELERATED AGING: 300 2C for 6 hours Identification legibility, 225 2C for 6 hours BLOCKING: 150 2C for 24 hours COLOR: White preferred FLAMMABILITY: 30 seconds (maximum) 3 in. (maximum) no flaming of facial tissue HUMIDITY RESISTANCE: Insulation Resistance, 5000 megohms for 1000 ft. (minimum) IDENTIFICATION AND STRIPING DURABILITY: 125 cycles (250 strokes) (minimum), 500 g weight IMMERSION: Diameter increase 5% (maximum) no cracking, no dielectric breakdown INSULATION ELONGATION AND TENSILE STRENGTH: Primary Insulation, Elongation, 150% (minimum) Tensile Strength, 2500 lbf/in (minimum) INSULATION FLAWS: Primary Insulation, SparkTest, 2.0 kV (rms) Impulse DielectricTest, 6.0 kV (peak) Finished Wire SparkTest, 4.0 kV (rms) at 3 kHz Impulse DielectricTest, 8.0 kV (peak) INSULATION RESISTANCE: 5000 megohms for 1000 ft. (minimum) LIFE CYCLE: 200 2C for 168 hours LOW TEMPERATURE-COLD BEND: -65 2C for 4 hours SHRINKAGE: 300 2C, 0.125 in. (maximum) in 12 in., AWG 26-12 300 2C, 0.250 in. (maximum) in 12 in., AWG 10-4 SMOKE: 200 2C, No visible smoke SURFACE RESISTANCE: 500 megohms-in. (minimum), both readings THERMAL SHOCK RESISTANCE: 150 2C, 0.060 in. (maximum) VOLTAGE WITHSTAND TEST (Post Environmental): 3000 volts (rms), 60 Hz, 5 minutes WICKING: 2.25 in. (maximum) PART NUMBER: The in the part numbers on page 1 shall be replaced by color code designators. 1/ Example: AWG 20, white: 44A0212-20-9 1/ See footer section on page 1