Instruction Sheet PRO-CRIMPER*IIIHandCrimping ToolAssembly58522-1with 408--9996 DieAssembly58522-2 08 SEP 09 RevC PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications.Awideselectionofpoweredapplicationequipmentforextended--use,productionoperationsisavailable. Locator Assembly Stationary Jaw (Supplied with Back of Tool Die Assembly) Wire Side) Front of Tool Pivot Pin (Locator Side) Die Assembly PRO--CRIMPER III Hand Crimping Tool Frame Moving Jaw 354940--1 (408--9930) Ratchet Adjustment Wheel Stationary ThePRO--CRIMPERIIIHandCrimpingTool isaCommercialgradetool andisdesignedprimarilyforfieldinstallation,repair,maintenancework,or Handle prototypinginindustrial,commercial,orinstitutional applications.Product crimpedwiththistool will meetthecrimpheightrequirementforhandtoolsin theappropriate114seriesspecification,butmaynotcomplywithotherfeature parametersofthespecification.TycoElectronics offersavarietyoftoolsto satisfyyourperformancerequirements.Foradditional information,contactthe Moving Handle ToolingAssistanceCenterat1--800--722--1111. Wire TTEEDDiiee TTEELLococaattoorr CCoonnttaacctt Size StripLength Assembly Assembly Family InsulDia (AWG) (mm In. ) 1.50 to 1.78 22 .059 to .070 .040.040 SSeerriieses 3.993.99 ttoo 4.504.50 5588552222----22 5588551166----11 Contacts .157 to 1.77 1.68 to 1.98 20 .066 to .078 SUPPLIED WITH THE DIE ASSEMBLY. ALSO AVAILABLE SEPARATELY. CALL THE TOOLING ASSISTANCE CENTER OR PRODUCT INFORMATION (SEEBELOW) FOR PRODUCT PART NUMBERS. Figure 1 any contacts. 1. INTRODUCTION Reasons for reissue are provided in Section 11, PRO--CRIMPER III Hand Crimping Tool REVISION SUMMARY. Assembly 58522--1 consists of Die Assembly 58522--2 and PRO--CRIMPER III Hand Crimping Tool Dimensions on this sheet are in millimeters with NOTE Frame 354940--1. The die assembly consists of inch equivalents provided in brackets . Figures crimping dies and a locator assembly. and illustrations are for identification only and are i Read these instructions thoroughly before crimping not drawn to scale. E2009 Tyco Electronics Corporation, Harrisburg, PA TOOLING ASSISTANCE CENTER1--800--722--1111 This controlled document is subject to change. 1 of 6 PRODUCT INFORMATION1--800--522--6752 Forlatest revision and Regional CustomerService, All International Rights Reserved visit ourwebsite atwww.tycoelectronics.com TE logo and Tyco Electronics are trademarks. LOCB *Trademark. Otherproducts, logos, and company names used are the property of theirrespective owners.408-9996 PRO-CRIMPERIIIHandCrimpingToolAssembly58522-1 Nut Locator Assembly Tool Frame Hold--Down Insulation Die Retaining Crimper Chamfer Pins Wire Crimper Offset Wire Anvil Chamfer Insulation Die Retaining Anvil Screws Figure 2 4. Insert the short die retaining screw through the 2. DESCRIPTION (Figures1 and 2) jaw and through both anvil dies, and tighten the The tool features a tool frame with a stationary jaw screw just enough to hold the dies in place. Do not and handle, a moving jaw, a moving handle, and an tighten the screw completely at this time. adjustable ratchet that ensures full contact crimping. 5. Place the wire crimper and insulation crimper so The tool frame holds a die assembly with three that their chamfered sides and their marked crimping sections. surfaces face outward, when mounted in the The die assembly features a wire anvil, an insulation stationary jaw of the tool frame. anvil, a wire crimper, and an insulation crimper. 6. Insert the two die retaining pins. Attached to the outside of the frame is a locator 7. Insert the long die retaining screw through the assembly, which contains a locator, a spring retainer, jaw and through both crimper dies, and tighten the and a contact support. screw just enough to hold the dies in place. Do not tighten the screw completely at this time. Attached to the opposite side of the frame is a hold--down, which locates the wire in the correct 8. Carefully close the tool handles, making sure position before crimping. that the anvils and crimpers align properly. Continue closing the tool handles until the ratchet Die retaining pins and die retaining screws are used in the tool frame has engaged sufficiently to hold to position and secure the dies in the tool frame. A the anvils and crimpers in place, then tighten both nut is used on the upper die retaining screw to hold die retaining screws. the locator assembly in place. 9. Place the locator assembly over the end of the long screw, and position the locator assembly 3. INSTALLATIONANDREMOVALOFDIESETAND against the side of the tool jaw. LOCATORASSEMBLY (Figure 2) 10. Place the nut onto the end of the long screw and tighten the nut enough to hold the locator 1. Open the tool handles and remove the two die retaining screws from the tool jaws. assembly in place, while still allowing the locator to slide up and down. 2. Place the wire anvil and insulation anvil so that 11. To disassemble, close the tool handles until the their chamfered sides and their marked surfaces ratchet releases, remove the nut, the locator face outward, when mounted in the moving jaw of assembly, the two die retaining screws, and the the tool frame. four die retaining pins, and slide the anvils and 3. Insert the two die retaining pins. crimpers out of the tool jaws. 2 of 6 TycoElectronicsCorporation RevC