Instruction Sheet PRO-CRIMPER* III Hand Crimping Tool Assembly 58614-1 with 408-4228 Die Assembly 58614-2 05 MAY 11 Rev C PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available. Locator Assembly Stationary Jaw (Supplied with Die Assembly) Back of Tool (Wire Side) Front of Tool (Locator Side) Pivot Pin PRO-CRIMPER III Hand Crimping Tool Die Assembly Frame 354940-1 Moving Jaw (408-9930) Ratchet Adjustment Wheel Stationary Handle The PRO-CRIMPER III Hand Crimping Tool is a Commercia grade Moving Handle tool and is designed primarily for field installation, repair, maintenance work, or prototyping in industrial, commercial, or institutional applications. Product crimped with this tool will meet the crimp height requirement for hand tools in the appropriate Application Specification (114-series), but may not comply with other feature parameters of the specification. Tyco Electronics offers a variety of tools to satisfy your performance requirements. For additional information, contact the Tooling Assistance Center at 1-800-722-1111. WIRE TE DIE LOCATOR CONTACT SIZE INSULATION STRIP LENGTH ASSEMBLY ASSEMBLY FAMILY (AWG) DIAMETER (mm In. 24 - 20 L 1.52 - 2.79 SL156 18 .060 - .110 3.96 0.38 58614-2 58515-1 Series .156 .015 1.09 - 1.91 Connectors 24 - 20 S .043 - .075 Supplied with die assembly. Also available separately. Contact the TOOLING ASSISTANCE CENTER or PRODUCT INFORMATION (see below) for specific contact part numbers. Figure 1 Dimensions on this sheet are in millimeters with 1. INTRODUCTION NOTE inch equivalents provided in brackets . Figures and PRO-CRIMPER III Hand Crimping Tool Assembly illustrations are for identification only and are not i 58614-1 consists of Die Assembly 58614-2 and PRO- drawn to scale. CRIMPER III Hand Crimping Tool Frame 354940-1. The die assembly consists of crimping dies and a Reasons for revision are listed in Section 11, locator assembly. REVISION SUMMARY. Read these instructions thoroughly before crimping any contacts. 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. 1 of 6 All Rights Reserved PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com LOC B TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. 408-4228 2. DESCRIPTION (Figure 1 and Figure 2) 4. Insert the short die retaining screw through the jaw and through both anvil dies, and tighten the The tool features a tool frame with a stationary jaw screw just enough to hold the dies in place. Do not and handle, a moving jaw, a moving handle, and an tighten the screw completely at this time. adjustable ratchet that ensures full contact crimping. The tool frame holds a die assembly with three 5. Place the wire crimper and insulation crimper so crimping sections. that their chamfered sides and their marked surfaces face outward, when mounted in the The die assembly features a wire anvil, an insulation stationary jaw of the tool frame. anvil, a wire crimper, and an insulation crimper. 6. Insert the two die retaining pins. Attached to the outside of the frame is a locator assembly, which contains a locator, a spring retainer, 7. Insert the long die retaining screw through the and a contact support. jaw and through both crimper dies, and tighten the screw just enough to hold the dies in place. Do not Die retaining pins and die retaining screws are used to tighten the screw completely at this time. position and secure the dies in the tool frame. A nut is used on the upper die retaining screw to hold the 8. Carefully close the tool handles, making sure that locator assembly in place. the anvils and crimpers align properly. Continue closing the tool handles until the ratchet in the tool 3. INSTALLATION AND REMOVAL OF DIE SET AND frame has engaged sufficiently to hold the anvils LOCATOR ASSEMBLY (Figure 2) and crimpers in place, then tighten both die retaining screws. 1. Open the tool handles and remove the two die retaining screws from the tool jaws. 9. Place the locator assembly over the end of the long screw, and position the locator assembly 2. Place the wire anvil and insulation anvil so that against the side of the tool jaw. their chamfered sides and their marked surfaces face outward, when mounted in the moving jaw of 10. Place the nut onto the end of the long screw and the tool frame. tighten the nut enough to hold the locator assembly in place, while still allowing the locator to slide up 3. Insert the two die retaining pins. and down. Locator Nut Assembly Tool Frame Insulation I Crimper Die Retaining Pins Chamfer Wire Crimper Offset Chamfer Wire Anvil Die Retaining Screws Insulation Anvil Figure 2 Rev C 2 of 6