Instruction Sheet PRO-CRIMPER*IIIHandCrimping ToolAssembly58628-1with 408--4452 DieAssembly58628-2 29APR 11 RevB PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications.Awideselectionofpoweredapplicationequipmentforextended--use,productionoperationsisavailable. Stationary Jaw Front of Tool Back of Tool (Wire Side) Pivot Pin Die Assembly PRO--CRIMPER III Hand Crimping Tool Frame 354940--1 (408--9930) Moving Jaw Ratchet Adjustment Wheel ThePRO--CRIMPERIIIHandCrimpingTool AssemblyisaCommercial Stationary gradetool andisdesignedprimarilyforfieldinstallation,repair,maintenance Handle work,orprototypinginindustrial,commercial,orinstitutional applications. Productcrimpedwiththistool will meetthecrimpheightrequirementforhand toolsintheappropriate114seriesspecification,butmaynotcomplywithother Moving featureparametersofthespecification.TEConnectivityoffersavarietyoftools Handle tosatisfyyourperformancerequirements.Foradditional information,contact the Tooling Assistance Center at 1--800--722--1111. Wire InsulationDiameter(Max)(mm in. ) TEDie Product forReceptacleSeriesSize SSiizzee SSttrriippLLeennggtthh AAssemssembbllyy FFaammiillyy (AWG) (mm in. ) 110and125 187and250 Standard Large Standard Large 26--22 2.54 .100 Ultra--Fast FASTON* 7.14+0.41 58628--2 22--18 3.05 .120 5.84 .230 3.43 .135 5.84 .230 SSttrraaiigghhtt RReecceeppttaaccllee .228811++.001166 16--14 6.60 .260 4.06 .160 6.60 .260 ContacttheToolingAssistanceCenter orProductInformation(atthenumberslistedbelow)forspecificreceptaclepartnumbers. Figure 1 1. INTRODUCTION If these instructions are revised, reasons for revison will be listed in Section 9, REVISION SUMMARY. PRO--CRIMPER III Hand Crimping Tool Assembly 58628--1 consists of Die Assembly 58628--2 and PRO--CRIMPER III Hand Crimping Tool Frame 354940--1. The tool is used to crimp the receptacles Dimensions on this sheet are in millimeters with NOTE onto the wire sizes listed in Figure 1. inch equivalents provided in brackets . Figures are for identification only and are not drawn to Read these instructions thoroughly before crimping i any receptacles. scale. E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change. 1 of 4 All Rights Reserved PRODUCT INFORMATION 1--800--522--6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com LOCB TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.408-4452 Tool Frame Die Retaining Pin (4 Places) Die Retaining Crimper Die Screws Crimping Chamber Wire Size Markings Anvil Die Figure 2 2. DESCRIPTION (Figures1 and 2) 5. To disassemble, open the tool handles, remove the four die retaining pins and two die retaining The tool features a tool frame with a stationary jaw screws, and slide the dies out of the tool jaws. and handle, a moving jaw, a moving handle, and an adjustable ratchet that ensures full crimping. The tool 4. CRIMPINGPROCEDURE frame holds a die assembly with three crimping chambers. Initially, the crimping chambers and tool ratchet NOTE should be inspected as specified in Section 5, The die assembly features an anvil die and a crimper CRIMP HEIGHT INSPECTION, and Section 6, i die. Die retaining pins and die retaining screws are RATCHET ADJUSTMENT, to verify reliability used to position and secure the dies in the tool frame. before using the tool. Refer to Figure 1 and select wire of the specified size. Strip the wire to the length indicated, taking care not 3. INSTALLATIONANDREMOVALOF to nick or cut wire strands. Select an applicable DIEASSEMBLY (Figure 2) receptacle and identify the appropriate crimping chamber according to the wire size markings on the 1. Open the tool handles and remove the two die dies. Refer to Figure 3 and proceed as follows: retaining screws from the tool jaws. 1. Squeeze tool handles together until the ratchet 2. Place the anvil die so that the chamfered edge releases and then allow the tool jaws to open fully. faces outward when mounted in the moving jaw of the tool frame. Place the crimper die so that the 2. Insert the receptacle (mating end first) into the chamfered edge faces outward when mounted in BACK of the tool in the appropriate crimping the stationary jaw. chamber so that the flat side of the receptacle faces the anvil die. Make sure that the wire barrel 3. Insert the die retaining screws and die retaining is centered in the crimping chamber. pins through each jaw and into each die. Tighten 3. Hold the receptacle in position and squeeze the the die retaining screws just enough to hold the tool handles together until ratchet engages dies in place. Do not tighten the screws completely sufficiently to hold the receptacle in position. Do at this time. NOT deform the wire barrel. 4. Carefully close the tool handles, making sure 4. Insert the stripped wire into the wire barrel of the that the anvil die and crimper die align properly. receptacle. Continue closing the tool handles until the ratchet in the tool frame has engaged sufficiently to hold 5. Holding the wire in place, squeeze tool handles the dies in place, then tighten both die retaining together until ratchet releases. Allow tool handles screws. to open and remove crimped receptacle. 2 of 4 RevB