TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: TAB 1.6 X 0.6 TYPE A WIRE STRIP LENGTH INSULATION DIAMETER RANGE 3.20-3.80 mm .126-.150 IN 1.15-1.60 mm .045-.063 IN n (A)114-18081 - - TERMINAL APPLICATION (B)114-18082 - - SPECIFICATION TERMINALS APPLIED C3 DWG PN 1 0 C3 DWG PN 2 0 C3 DWG PN 3 0 C3 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL C3 DWG PN 1 1 C3 DWG PN 2 1 C3 DWG PN 3 1 C3 DWG PN 4 1 (A) 2141882-2 (A) 2141882-3 (B) 2141900-2 (B) 2141900-3 9 WIRE CRIMP HEIGHT CRIMP HEIGHT SIZE mm INCH REFERENCE SETTING W3 DWG WGAUGE 1 W3 FA SETTING 1W3 DWG CRIMP HT 1 0.35mm2 1.08+/-0.03 .043+/-.001 4.2 W3 DWG WGAUGE 2 W3 FA SETTING 2W3 DWG CRIMP HT 2 0.22mm2 1.02+/-0.05 .040+/-.002 4.8 8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 ATLANTIC VERSION TERMINATOR K1 ECR-18-013279 21AUG2018 INTERFACE ADAPTER KH GB PART REVISION DESCRIPTION FEED TYPE L ECR-19-001284 24JAN2019 TB TE NUMBER M ECR-19-005517 05APR2019 LG TE 2151050 -1 L FINE CRIMP HEIGHT ADJUST MECHANICAL M1 ECR-21-000570 18JAN2021 FJ YY 2151050 -2 M FINE CRIMP HEIGHT ADJUST PNEUMATIC SEAL STRIPPER CRIMPER 5-2151050-1 L MECHANICAL TERMINATING UNIT SEAL STRIPPER CRIMPER 5-2151050-2 M PNEUMATIC TERMINATING UNIT MECHANICAL AND CRIMP 7-2151050-1 L MECHANICAL TOOLING KIT PNEUMATIC AND CRIMP 7-2151050-2 M PNEUMATIC TOOLING KIT D D 7- 2151050 -7 A CRIMP TOOLING KIT - 1803515-3-1 APPLICATOR DATA - - - 1 1 - - 1803515-3 RAM ASSEMBLY, SF ATLANTIC 293 2-1803583-11- - - - 1 1 - - 2-1803583-1 APPLICATOR BASIC ASSEMBLY, SF CRIMP SIZE TYPE 292 2168083-12- - 2 2 2 2 2 2 2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0 269 WIRE 1.57 mm .062 F 1-1633782-11- - 1 1 1 1 1 1 1-1633782-1 FENCE INSUL 2.29 mm .090 267 O 2119641-1-1 - 1 - 1 - 1 - 2119641-1 FEED CAM, AIR FEED 248 APPLICATOR INSTRUCTIONS 2119082-51- 408-35042 - 1 1 1 1 1 1 2119082-5 CAM, SNAIL, INSULATION ADJUSTMENT 244 2079764 APP-1 - 1 1 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 243 2119083-1 - 1 1 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL 242 3 7-18023-71- - 1 1 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 241 2119580-1-1 TE TERMINAL TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TERMINAL DATA: TE CRIMP SPECIFICATION TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION - - 1 - 1 - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239 2844940-11- TERMINAL NAME: TERMINAL NAME: MICRO TIMER 2 CONTACT TAB 1.6 X 0.6 TYPE A TERMINAL NAME: TAB 1.6 X 0.6 TYPE A - 1 - 1 - 1 - 2844940-1 AIR FEED MODULE 238 4-1722335-31- - - - 1 1 - - 4-1722335-3 STRIPPER, SIDE FEED WIRE STRIP LENGTH INSULATION DIAMETER RANGE WIRE STRIP LENGTH 182 INSULATION DIAMETER RANGE WIRE STRIP LENGTH INSULATION DIAMETER RANGE 1-5018030-01- - - - 1 1 - - 1-5018030-0 NUT, HEX, REG, RoHS, M3.5 181 3.50-4.20 mm .138-.165 IN 1.15-1.60 mm .045-.063 IN 3.20-3.80 mm .126-.150 IN 1.15-1.60 mm .045-.063 IN n n 3.20-3.80 mm .126-.150 IN 1.2-1.4 mm .047-.055 IN n 1-1752354-9-1 - - - 1 1 - - 1-1752354-9 STANDOFF,HOLD-DOWN 180 114-18081 - - 3 TERMINAL - - TERMINAL (A)114-18082 - - TERMINAL 7 993111-1-1 - - - 1 1 - - 993111-1 PIN, SLOTTED SPRING 3.0 X 20.0 177 APPLICATION APPLICATION APPLICATION SIMP 5-22280-0-1 - - - 114-18082 - - (B)114-18081 - - SPECIFICATION SPECIFICATION SPECIFICATION - - - 1 1 - - 5-22280-0 SPRING, COMPRESSION 176 C C 1752353-3-1 - - - 1 1 - - 1752353-3 GUIDE PIN,HOLDDOWN 175 5 5 TERMINALS APPLIED TERMINALS APPLIED 1901680-2-1 TERMINALS APPLIED 5 - - - 1 1 - - 1901680-2 GUIDE PIN,HOLDDOWN 174 COUNTER 9949701- C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 C2 DWG PN 1 0 C2 DWG PN 2 0 C2 DWG PN 3 0 C2 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL - REF REF REF REF REF REF 994970-2 COUNTER, MAGNETIC TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 164 2119955-1-1 C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 C1 DWG PN 4 1 C2 DWG PN 1 1 C2 DWG PN 2 1 964261-2 964261-3 4-964261-1 1241858-2 964265-2 964265-3 (A) 2141882-2 (A) 2141882-3 (B) 2141900-2 (B) 2141900-3 - 1 1 1 1 1 1 2119955-1 ASSY, LUBRICATOR, SIDE FEED 7 113 7 5 28449081- C1 DWG PN 1 2 4-1241858-1 - 1 1 1 1 1 1 2844908-1 SCREW, LOCKING 99 2844907-1 - 1 1 1 1 1 1 2844907-1 POST, LOCKING 98 455888-51- - 1 1 1 1 1 1 455888-5 SPACER, CRIMPER 82 1803607 3-1 - 1 1 1 1 1 1 1803607-3 DOCUMENTATION PACKAGE 71 WIRE CRIMP HEIGHT CRIMP HEIGHT WIRE CRIMP HEIGHT CRIMP HEIGHT 4 4 WIRE CRIMP HEIGHT CRIMP HEIGHT 4 2119740-11- - 1 1 1 1 1 1 2119740-1 TAG,IDENTIFICATION 67 SIZE mm INCH REFERENCE SETTING SIZE mm INCH REFERENCE SETTING SIZE mm INCH REFERENCE SETTING 2168078-1-2 W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 W2 DWG WGAUGE 1 W2 DWG CRIMP HT 1 W2 FA SETTING 1 - 2 2 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 W3 DWG WGAUGE 1 W3 DWG CRIMP HT 1 W2 FA SETTING 1 66 0.50mm2 0.35mm2 1.12+/-0.05 .044+/-.002 5.0 1.05+/-0.03 .041+/-.001 8.6 0.35mm2 1.08+/-0.03 .043+/-.001 6.7 2168083-2-1 W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 W1 FA SETTING 2 W2 DWG WGAUGE 2 W2 DWG CRIMP HT 2 W2 FA SETTING 2 - 1 1 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 W3 DWG WGAUGE 2 W3 DWG CRIMP HT 2 W2 FA SETTING 2 60 0.35mm2 5.8 0.25mm2 1.05+/-0.03 .041+/-.001 1.00+/-0.03 .039+/-.001 9.0 0.22mm2 7 1.02+/-0.05 .040+/-.002 7.5 5-18022-51- W1 FA SETTING 3 W1 DWG WGAUGE 3 W1 DWG CRIMP HT 3 W2 DWG WGAUGE 3 W2 DWG CRIMP HT 3 W2 FA SETTING 3 - 1 1 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59 0.25mm2 0.20mm2 1.00+/-0.03 .039+/-.001 6.3 0.98+/-0.03 .039+/-.001 9.1 1338685-1-1 W1 DWG WGAUGE 4 W1 DWG CRIMP HT 4 W1 FA SETTING 4 - 1 1 1 1 1 1 1338685-1 PAWL, FEED 56 0.20mm2 0.98+/-0.03 .039+/-.001 6.5 2168083-3-4 - 4 4 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54 2168083-3-2 - 2 2 2 2 2 2 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 53 1803382-6-1 - 1 1 1 1 1 1 1803382-6 HOLD DOWN, SPRING LOADED 50 18023-9-3 - 1 2 1 2 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 49 2119652-1 - - 1 - 1 - 1 2119652-1 FEED CAM, PRE FEED 48 2119653-1 1 RECOMMENDED SPARE PARTS - - 1 - 1 - 1 2119653-1 FEED CAM, POST FEED 47 1803583-91- - 1 1 - - 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF 46 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND 1803515-1-1 - 1 1 - - 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC 44 STORAGE OF APPLICATOR. 1803602-1-1 - 1 1 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) 41 B B 3 1-1752356-31- APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - 1 1 1 1 1 1 1-1752356-3 SUPPORT, TERMINAL 34 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. 2079383-5-2 - 2 2 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) 33 2-2844962-0-2 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE - 2 2 2 2 2 2 2-2844962-0 SPACER, CYLINDRICAL, STRIP GUIDE 30 2844992-21- APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE - 1 1 1 1 1 1 2844992-2 ASSEMBLY, STRIP GUIDE 29 NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1-455888-01- - 1 1 1 1 1 1 1-455888-0 SPACER, CRIMPER 28 *WARNING 1320928-11- - 1 1 1 1 1 1 1320928-1 STRIP GUIDE 24 ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING 5 2168083-21- TERMINAL LUBRICANT IS RECOMMENDED. - 1 1 - - 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 21 FOR LARGEST WIRE SIZE.CRIMP HEIGHT REFERENCE SETTINGS GREATER 1-18028-22- 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER - 2 2 1 1 2 2 1-18028-2 WASHER, FLAT, REG M4 20 21195331- DOCUMENT, 101-35000. THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. - 1 1 - - 1 1 2119533-1 STRIPPER, SIDE FEED 19 2119806-1 REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 1 1 1 1 1 1 2119806-1 INSERT, SHEAR 7 13 1 0.22mm2 WIRE SIZE TO BE USED ONLY WITH TERMINAL PN 2141882. SIMP 3-22280-31- - 1 1 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12 1-356885-41- - 1 1 1 1 1 1 1-356885-4 STOP, SHEAR 11 2119805-1-1 - 1 1 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 10 1 1803095-5-1 - 1 1 1 1 1 1 1803095-5 FLOATING SHEAR, FRONT 9 1 1333202-1-1 1 2 2 1 1 1 1 1333202-1 ANVIL, COMBINATION 8 1 6-240641-4-1 - 1 1 1 1 1 1 6-240641-4 SPACER 7 2119757-81- - 1 1 1 1 1 1 2119757-8 DEPRESSOR, SHEAR 5 238011-91- - 1 1 1 1 1 1 238011-9 BLOCK, CRIMPER SPACER 4 1-2119784-8-1 1 2 2 1 1 1 1 1-2119784-8 CRIMPER, INSULATION O PREMIUM 3 1 455888-9-1 - 1 1 1 1 1 1 455888-9 SPACER, CRIMPER 2 1-456403-3-1 1 2 2 1 1 1 1 1-456403-3 CRIMPER, WIRE PREMIUM 1 1 ITEM A A -77 -72 -71 -52 -51 -2 -1 PART NO DESCRIPTION NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 14SEP2011 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity Y.YIN CHK 14SEP2011 Harrisburg, PA 17105-3608 G.BAILEY DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 14SEP2011 S.XI mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC - - 2 PLC - - Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC - 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT 00779 2151050 - - - - A1 - - SCALE SHEET OF REV Customer Accessible Production Drawing 1:2 1 4 M1 AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - SEE SHEET 1 - - - FEED TYPE MECHANICAL 239 A D D 59 56 44 293 2 PNEUMATIC 53 244 50 7 243 242 2 3 1.0 0.5 REF 8 A 238 82 59 1 34 REF 1 C C 2 3 TERMINAL SUPPORT LOCATION 56 1 4 177 SEE DETAIL A 28 5 176 2 41 44 293 REF 174 2 FEED SPRING SETTING POSITION 181 44.61 0.05 (SHOWN FROM REAR SIDE) 175 2 182 66 19.3 0.5 180 2 3 164 67 33 DETAIL A 180 REF 24 A 19 30 RAM AND HOLDDOWN SET-UP B B 20 9 267 1 21 12 29 241 269 ITEM 30 LOCATED AT 13 FRONT HOLES 1 30 REF REF 29 11 CAM POSITIONS 20 30mm STROKE 30mm STROKE 30mm STROKE 113 46 292 98 99 34 54 8 60 54 10 5 1 1 8.0 0.5 248 47 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 14SEP2011 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity Y.YIN CHK 14SEP2011 Harrisburg, PA 17105-3608 G.BAILEY DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 14SEP2011 S.XI mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC - 49 - 2 PLC - - 40mm STROKE Shown on sheets 1 of 4 & 2 of 4 40mm STROKE 49 3 PLC APPLICATION SPEC 49 - 40mm STROKE 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT MECHANICAL 00779 2151050 - MECHANICAL - - - A1 AIR FEED - - POST FEED SCALE SHEET OF REV PRE FEED Customer Accessible Production Drawing 1:2 2 4 M1 AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION