8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 REVISIONS ALL RIGHTS RESERVED. COPYRIGHT 20 BY - C P LTR DESCRIPTION DATE DWN APVD ATLANTIC VERSION TERMINATOR J ECR-18-004877 05APR2018 INTERFACE ADAPTER RK JD PART REVISION DESCRIPTION FEED TYPE K ECR-19-005701 09APR2019 FJ TE NUMBER K1 ECR-21-000570 18JAN2021 FJ YY 2151058 -1 J FINE CRIMP HEIGHT ADJUST MECHANICAL 2151058 -2 K FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL AND CRIMP 7-2151058-1 J MECHANICAL TOOLING KIT PNEUMATIC AND CRIMP 7-2151058-2 K PNEUMATIC TOOLING KIT 7- 2151058 -7 H CRIMP TOOLING KIT - D D TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION APPLICATOR DATA TERMINAL NAME: MICRO TIMER 3 CONTACT CRIMP SIZE TYPE WIRE STRIP LENGTH INSULATION DIAMETER RANGE WIRE 2.03 mm .080 F INSUL 2.54 mm .100 O 3.70-4.30 mm .146-.169 IN 1.40-2.10 mm .055-.083 IN n (A) 114-18081 - - APPLICATOR INSTRUCTIONS TERMINAL 408-35042 APPLICATION - - - SPECIFICATION TERMINALS APPLIED TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION C2 DWG PN 1 0 C2 DWG PN 2 0 C2 DWG PN 3 0 C2 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 2119641-1-1 C2 DWG PN 1 1 C2 DWG PN 2 1 TERMINAL NAME: (A) 1241860-2 (A) 1241860-7 MICRO TIMER 2 CONTACT - 1 - 1 - 2119641-1 FEED CAM, AIR FEED 248 2119082-8-1 - 1 1 1 1 2119082-8 CAM, SNAIL, INSULATION ADJUSTMENT WIRE STRIP LENGTH INSULATION DIAMETER RANGE 244 2079764 APP1- - 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 243 3.80-4.40 mm .150-.173 IN 1.40-2.10 mm .055-.083 IN n 21190831- - 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL 3 242 (A) 114-18081 - - TERMINAL 7-18023-71- - 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 241 APPLICATION 2119580-11- (B) 114-18082 - - SPECIFICATION - - 1 - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239 C C 2844940-11- - 1 - 1 - 2844940-1 AIR FEED MODULE 238 WIRE CRIMP HEIGHT CRIMP HEIGHT TERMINALS APPLIED COUNTER 9949701- 5 9 - REF REF REF REF 994970-2 COUNTER, MAGNETIC 164 SIZE mm INCH REFERENCE SETTING 2119955-11- C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL - 1 1 1 1 2119955-1 ASSY, LUBRICATOR, SIDE FEED 113 W2 DWG WGAUGE 1 W2 FA SETTING 1 5 1.00mm2 4.5 28449081- C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 C1 DWG PN 4 1 (A) 964263-2 (A) 964263-3 (B) 964267-2 (B) 964267-1 - 1 1 1 1 2844908-1 SCREW, LOCKING 99 W2 DWG WGAUGE 2 W2 FA SETTING 2 0.85mm2 5.0 2844907-1 C1 DWG PN 1 2 C1 DWG PN 2 2 C1 DWG PN 4 2 (B) 964267-3 (B) 964267-4 (A) 1241860-2 (A) 1241860-7 - 1 1 1 1 2844907-1 POST, LOCKING W2 DWG WGAUGE 3 W2 FA SETTING 3 98 0.75mm2 5.4 455888-5-1 - 1 1 1 1 455888-5 SPACER, CRIMPER W2 DWG WGAUGE 4 W2 FA SETTING 4 82 0.70mm2 5.6 1803607 31- W2 DWG WGAUGE 5 W2 FA SETTING 5 - 1 1 1 1 1803607-3 DOCUMENTATION PACKAGE 71 0.50mm2 6.3 2119740-1-1 - 1 1 1 1 2119740-1 TAG,IDENTIFICATION 67 WIRE CRIMP HEIGHT CRIMP HEIGHT 4 2168078-1-2 - 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 66 SIZE mm INCH REFERENCE SETTING 2168083-21- W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 60 1.00mm2 1.20+/-0.05 .047+/-.002 7.3 5-18022-5-1 W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 W1 FA SETTING 2 - 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59 0.75mm2 7.5 1.18+/-0.05 .046+/-.002 1338685-11- W1 FA SETTING 3 W1 DWG WGAUGE 3 W1 DWG CRIMP HT 3 - 1 1 1 1 1338685-1 PAWL, FEED 56 0.50mm2 1.15+/-0.05 .045+/-.002 7.7 2168083-34- - 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54 1-2168083-02- - 2 2 2 2 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10 53 5018030-11- - 1 1 1 1 5018030-1 NUT, HEX, REG, RoHS, M3 52 811242-5 OLD1- - 1 1 1 1 811242-5 BUMPER, HOLD DOWN 51 690753-21- - 1 1 1 1 690753-2 SPACER, TONKER 50 18023-9-3 - 1 2 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 49 1 RECOMMENDED SPARE PARTS 21196521- - - 1 - 1 2119652-1 FEED CAM, PRE FEED 48 2119653-1 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR - - 1 - 1 2119653-1 FEED CAM, POST FEED 47 1803583-91- CLEANING, LUBRICATION & STORAGE OF APPLICATOR. - 1 1 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF 46 1803515-11- 3 - 1 1 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 44 B B 1803602-1-1 - 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) 41 4 1-1752356-8-1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE - 1 1 1 1 1-1752356-8 SUPPORT, TERMINAL 34 APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE 2079383-52- - 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 33 2-2844962-6-2 - 2 2 2 2 2-2844962-6 SPACER, CYLINDRICAL, STRIP GUIDE 30 5 2844992-2-1 TERMINAL LUBRICATOR IS RECOMMENDED WHEN RUNNING GOLD AND - 1 1 1 1 2844992-2 ASSEMBLY, STRIP GUIDE 29 SILVER PLATED TERMINALS. 1-455888-01- - 1 1 1 1 1-455888-0 SPACER, CRIMPER 28 1320928-2-1 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER - 1 1 1 1 1320928-2 STRIP GUIDE 24 DOCUMENT, 101-35000. 2168083-21- - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 21 1-18028-22- - 2 2 2 2 1-18028-2 WASHER, FLAT, REG M4 20 21195331- - 1 1 1 1 2119533-1 STRIPPER, SIDE FEED 19 2119806-1 - 1 1 1 1 2119806-1 INSERT, SHEAR 13 *WARNING 1 SIMP 3-22280-31- - 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12 ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING 1-356885-4-1 - 1 1 1 1 1-356885-4 STOP, SHEAR 11 FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER 2119805-1-1 1 - 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 10 454276-5-1 THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, 1 - 1 1 1 1 454276-5 FLOATING SHEAR, FRONT 9 1333204-3-1 REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 2 2 1 1 1333204-3 ANVIL, COMBINATION 8 1 2119757-41- - 1 1 1 1 2119757-4 DEPRESSOR, SHEAR 5 238011-2-1 - 1 1 1 1 238011-2 BLOCK, CRIMPER SPACER 4 1633965-3-1 1 2 2 1 1 1633965-3 CRIMPER, INSULATION O PREMIUM 3 1 455888-2-1 - 1 1 1 1 455888-2 SPACER, CRIMPER 2 1803125-2-1 1 2 2 1 1 1803125-2 CRIMPER, WIRE 1 1 ITEM A A -77 -72 -71 -2 -1 PART NO DESCRIPTION NO DWN 15SEP2011 THIS DRAWING IS A CONTROLLED DOCUMENT. Y.YIN TE Connectivity CHK 15SEP2011 G.BAILEY DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 15SEP2011 S.XI mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC - - 2 PLC - - Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC - 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT 00779 2151058 - A1 - - SCALE SHEET OF REV - - Customer Accessible Production Drawing 1:2 1 4 K1 4805 (3/13) SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 REVISIONS ALL RIGHTS RESERVED. COPYRIGHT 20 BY - C P LTR DESCRIPTION DATE DWN APVD - SEE SHEET 1 - - - FEED TYPE MECHANICAL 239 A D D 59 56 44 2 PNEUMATIC 244 53 243 A 242 238 2 3 REF 4.3 0.5 8 50 59 82 1 34 REF 1 C C 2 SEE DETAIL A 3 TERMINAL SUPPORT LOCATION 1 52 4 56 28 5 51 41 FEED SPRING SETTING POSITION 44 REF (SHOWN FROM REAR SIDE) 44.61 0.05 66 DETAIL A 2 164 67 33 RAM SET-UP A 24 19 B B 20 30 9 1 21 29 12 241 ITEM 30 LOCATED AT REAR HOLES 13 1 30 REF REF 29 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 113 46 98 99 34 54 8 60 54 10 20 11 5 1 1 248 47 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A DWN 15SEP2011 THIS DRAWING IS A CONTROLLED DOCUMENT. Y.YIN TE Connectivity CHK 15SEP2011 G.BAILEY DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 15SEP2011 S.XI mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC - 49 - 2 PLC - - 40mm STROKE Shown on sheets 1 of 4 & 2 of 4 40mm STROKE 49 3 PLC APPLICATION SPEC 49 - 40mm STROKE 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT MECHANICAL 00779 2151058 MECHANICAL - A1 - - AIR FEED POST FEED SCALE SHEET OF REV PRE FEED - - Customer Accessible Production Drawing 1:2 2 4 K1 4805 (3/13) SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION