SET UP GAUGE 2119599-1 8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 ATLANTIC VERSION TERMINATOR A RELEASE 16JAN2013 INTERFACE ADAPTER L.Z S.X PART REVISION DESCRIPTION FEED TYPE B ECR-17-000614 16JAN2017 YY CT NUMBER C ECR-18-012419 05AUG2018 TB TE 2151144 -1 D FINE CRIMP HEIGHT ADJUST MECHANICAL D ECR-19-020061 02JAN2020 MZ YY 2151144 -2 D FINE CRIMP HEIGHT ADJUST PNEUMATIC SEAL STRIPPER CRIMPER 5-2151144-1 D MECHANICAL TERMINATING UNIT SEAL STRIPPER CRIMPER 5-2151144-2 D PNEUMATIC TERMINATING UNIT MECHANICAL AND CRIMP 7-2151144-1 D MECHANICAL TOOLING KIT PNEUMATIC AND CRIMP 7-2151144-2 D PNEUMATIC TOOLING KIT D D 1803515-3-1 7- 2151144 -7 B CRIMP TOOLING KIT - - - - 1 1 - - 1803515-3 RAM ASSEMBLY, SF ATLANTIC 293 2-1803583-1-1 - - - 1 1 - - 2-1803583-1 APPLICATOR BASIC ASSEMBLY, SF 292 2119640-1-1 - 1 - 1 - 1 - 2119640-1 PUSH ROD, AIR FEED 250 1803259-1-1 - 1 - 1 - 1 - 1803259-1 BUSHING, FLANGED 249 2119641-1-1 - 1 - 1 - 1 - 2119641-1 FEED CAM, AIR FEED 248 2119082-71- - 1 1 1 1 1 1 2119082-7 CAM, SNAIL, INSULATION ADJUSTMENT 244 2079764-1 APPLICATOR DATA - 1 1 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 243 2119083-1 - 1 1 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL CRIMP SIZE TYPE 242 3 7-18023-7-1 - 1 1 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 241 WIRE 1.70 mm .067 F 2119580-11- - - 1 - 1 - 1 2119580-1 MECHANICAL FEED ASSEMBLY INSUL 1.57 mm .062 239 F 2063440-11- - 1 - 1 - 1 - 2063440-1 AIR FEED MODULE 238 APPLICATOR INSTRUCTIONS 4-1722335-3-1 408-35042 - - - 1 1 - - 4-1722335-3 STRIPPER, SIDE FEED 182 1-5018030-01- - - - 1 1 - - 1-5018030-0 NUT, HEX, REG, RoHS, M3.5 181 1-1752354-9-1 - - - 1 1 - - 1-1752354-9 STANDOFF,HOLD-DOWN 180 3 993111-11- - - - 1 1 - - 993111-1 PIN, SLOTTED SPRING 3.0 X 20.0 177 SIMP 5-22280-01- TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION - - - 1 1 - - 5-22280-0 SPRING, COMPRESSION 176 1752353-3-1 TERMINAL NAME: .040III UNSEALED CONTACT, TAB(S) - - - 1 1 - - 1752353-3 GUIDE PIN,HOLDDOWN 175 1901680-21- - - - 1 1 - - 1901680-2 GUIDE PIN,HOLDDOWN WIRE STRIP LENGTH INSULATION DIAMETER RANGE 174 21045-3-2 - 2 - 2 - 2 - 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT 172 4.00-4.50 mm .157-.177 IN 1.40-1.70 mm .055-.067 IN n COUNTER 9949701- - REF REF REF REF REF REF 994970-2 COUNTER, MAGNETIC 164 114-5228 - - TERMINAL 2406381- - 1 - 1 - 1 - 240638-1 SPRING, FEED FINGER 163 APPLICATION 3-23627-7-1 - - - SPECIFICATION - 1 - 1 - 1 - 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854 137 C C 21197991- - 1 - 1 - 1 - 2119799-1 HOLDER,FEED FINGER, AF 136 5 TERMINALS APPLIED 1-18028-21- - 1 1 1 1 1 1 1-18028-2 WASHER, FLAT, REG M4 119 2119955-1-1 C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL - 1 1 1 1 1 1 2119955-1 ASSY, LUBRICATOR, SIDE FEED 113 5 28449081- C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 353537-1 353537-2 353537-3 - 1 1 1 1 1 1 2844908-1 SCREW, LOCKING 99 28449071- - 1 1 1 1 1 1 2844907-1 POST, LOCKING 98 1-455888-11- - 1 1 1 1 1 1 1-455888-1 SPACER, CRIMPER 82 1803607-1-1 - 1 1 1 1 1 1 1803607-1 DOCUMENTATION PACKAGE 71 2119791-91- - 1 1 1 1 1 1 2119791-9 DEPRESSOR, WIRE 70 WIRE CRIMP HEIGHT CRIMP HEIGHT 4 2119740-11- - 1 1 1 1 1 1 2119740-1 TAG,IDENTIFICATION 67 SIZE mm INCH REFERENCE SETTING 2168078-12- W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 - 2 2 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 66 0.50mm2 1.26+/-0.05 .050+/-.002 4.4 2168083-2-1 W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 W1 FA SETTING 2 - 1 1 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 60 0.30mm2 5.3 1.17+/-0.05 .046+/-.002 5-18022-5-1 - 1 1 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59 1338685-11- - 1 1 1 1 1 1 1338685-1 PAWL, FEED 56 2168083-3-4 - 4 4 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54 *WARNING 2168083-32- - 2 2 2 2 2 2 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 53 ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE 5018030-1-1 - 1 1 1 1 1 1 5018030-1 NUT, HEX, REG, RoHS, M3 52 811242-5 OLD-1 SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE - 1 1 1 1 1 1 811242-5 BUMPER, HOLD DOWN 51 690753-21- SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO - 1 1 1 1 1 1 690753-2 SPACER, TONKER 50 18023-93- THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR - 1 2 1 2 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 49 21196521- 1 RECOMMENDED SPARE PARTS - - 1 - 1 - 1 2119652-1 FEED CAM, PRE FEED 48 PROPER SETUP AND ADJUSTMENTS. 2119653-1 - - 1 - 1 - 1 2119653-1 FEED CAM, POST FEED 47 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND 1803583-9-1 - 1 1 - - 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF STORAGE OF APPLICATOR. 46 B B 1803515-1-1 - 1 1 - - 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC 44 3 1803602-1-1 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - 1 1 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) 41 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. 1752356-3-1 - 1 1 1 1 1 1 1752356-3 SUPPORT, TERMINAL 34 2079383-52- 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE - 2 2 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) 33 2-2844962-82- APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE - 2 2 2 2 2 2 2-2844962-8 SPACER, CYLINDRICAL, STRIP GUIDE 30 NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 2844992-1-1 - 1 1 1 1 1 1 2844992-1 ASSEMBLY, STRIP GUIDE 29 1320928-2-1 5 TERMINAL LUBRICANT IS RECOMMENDED. - 1 1 1 1 1 1 1320928-2 STRIP GUIDE 24 2168083-21- - 1 1 - - 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 21 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER 1-18028-2-1 DOCUMENT, 101-35000. - 2 2 1 1 2 2 1-18028-2 WASHER, FLAT, REG M4 20 21195331- - 1 1 - - 1 1 2119533-1 STRIPPER, SIDE FEED 19 21198061- - 1 1 1 1 1 1 2119806-1 INSERT, SHEAR 13 1 SIMP 3-22280-31- - 1 1 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12 1-356885-41- - 1 1 1 1 1 1 1-356885-4 STOP, SHEAR 11 2119805-11- - 1 1 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 1 10 1803095-3-1 - 1 1 1 1 1 1 1803095-3 FLOATING SHEAR, FRONT - 9 1 1333225-1-1 1 2 2 1 1 1 1 1333225-1 ANVIL, COMBINATION 8 1 3-240641-91- - 1 1 1 1 1 1 3-240641-9 SPACER 7 2119757-81- - 1 1 1 1 1 1 2119757-8 DEPRESSOR, SHEAR 5 1-238011-81- - 1 1 1 1 1 1 1-238011-8 BLOCK, CRIMPER SPACER 4 1 2-2119582-7-1 CUT TO LENGTH AT ASSEMBLY. 1 2 2 1 1 1 1 2-2119582-7 CRIMPER, INSULATION F PREMIUM 1 3 6-1333281-6-1 1 2 2 1 1 1 1 6-1333281-6 CRIMPER, WIRE PREMIUM 1 1 THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH 1 THIN WALL (FLR) INSULATION. ITEM A A -77 -72 -71 -52 -51 -2 -1 PART NO DESCRIPTION NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION 1 DWN THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 29JUN2011 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity S.ZOU THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & CHK 29JUN2011 Harrisburg, PA 17105-3608 APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS T.ELBIN DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 29JUN2011 LISTED IN THE APPLICATION SPECIFICATION. S.XI mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 1 PLC - INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL - 2 PLC - - INSULATION RANGE IS - - IN. Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC - 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) 1 MATERIAL FINISH INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN WEIGHT 00779 2151144 - - - A1 RELEVANT APPLICATION SPECIFICATION. - - SCALE SHEET OF REV CUSTOMER ACCESSIBLE PRODUCTION DRAWING 1:2 1 4 D 1 FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - SEE SHEET 1 - - - FEED TYPE MECHANICAL 239 A D D 59 56 44 293 2 250 PNEUMATIC 2 244 249 243 53 242 238 2 3 50 A 2.8 0.5 7 163 REF 8 34 REF 59 82 136 1 52 1 3 137 C C 1 4 51 172 TERMINAL SUPPORT LOCATION 70 177 56 5 176 2 41 174 2 44 293 REF 181 175 44.61 0.05 2 182 66 180 19.5 0.5 2 3 164 67 33 A 24 RAM AND HOLDDOWN SET-UP 19 B B 30 20 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 30 REF 241 REF 29 13 1 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 98 113 46 292 99 34 54 8 60 54 10 119 11 5 1 1 248 47 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 29JUN2011 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity S.ZOU CHK 29JUN2011 Harrisburg, PA 17105-3608 T.ELBIN DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 29JUN2011 S.XI mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC - 49 - 2 PLC - - 40mm STROKE Shown on sheets 1 of 4 & 2 of 4 40mm STROKE 49 3 PLC APPLICATION SPEC 49 - 40mm STROKE 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT MECHANICAL 00779 2151144 MECHANICAL - - - A1 AIR FEED - - POST FEED SCALE SHEET OF REV PRE FEED CUSTOMER ACCESSIBLE PRODUCTION DRAWING 1:2 2 4 D AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION