SET UP GAUGE 2119599-1 8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 ATLANTIC VERSION TERMINATOR H ECR-17-005581 18APR2017 INTERFACE ADAPTER TB TE PART REVISION DESCRIPTION FEED TYPE J ECR-18-006047 20APR2018 MEH JDG NUMBER K ECR-19-005769 10APR2019 FJ TE 2151353 -1 J FINE CRIMP HEIGHT ADJUST MECHANICAL K1 ECR-21-005485 17MAY2021 AJ YY 2151353 -2 K FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL AND CRIMP 7-2151353-1 J MECHANICAL TOOLING KIT PNEUMATIC AND CRIMP 7-2151353-2 K PNEUMATIC TOOLING KIT 7- 2151353 -7 A CRIMP TOOLING KIT - D D APPLICATOR DATA CRIMP SIZE TYPE WIRE 1.78 mm .070 F INSUL 2.29 mm .090 BX APPLICATOR INSTRUCTIONS 408-35042 2119641-1-1 - 1 - 1 - 2119641-1 FEED CAM, AIR FEED 248 2119082-41- TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION - 1 1 1 1 2119082-4 CAM, SNAIL, INSULATION ADJUSTMENT 244 2079764 APP1- TERMINAL NAME: MCON 1.2 LL - 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 243 21190831- - 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL WIRE STRIP LENGTH INSULATION DIAMETER RANGE 242 3 7-18023-71- - 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 241 3.30-3.90 mm .130-.154 IN 1.90-2.40 mm .075-.094 IN n 2119580-1-1 - - 1 - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239 114-18464 - - TERMINAL 2844940-1-1 - 1 - 1 - 2844940-1 AIR FEED MODULE 238 APPLICATION COUNTER 9949701- - - - SPECIFICATION - REF REF REF REF 994970-2 COUNTER, MAGNETIC 164 C C 2119955-11- - 1 1 1 1 2119955-1 ASSY, LUBRICATOR, SIDE FEED 113 5 TERMINALS APPLIED 2844908-1 5 - 1 1 1 1 2844908-1 SCREW, LOCKING 99 28449071- C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL - 1 1 1 1 2844907-1 POST, LOCKING 98 455888-51- C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 1452659-1 1452659-2 1452659-3 - 1 1 1 1 455888-5 SPACER, CRIMPER 82 SIMP 22278-8-1 C1 DWG PN 1 2 C1 DWG PN 2 2 C1 DWG PN 3 2 7-1452659-1 7-1452659-2 7-1452659-3 - 1 1 1 1 22278-8 SPRING, COMPRESSION 77 854769-41- - 1 1 1 1 854769-4 HOLDER, INS 74 1803607 31- - 1 1 1 1 1803607-3 DOCUMENTATION PACKAGE 71 2119740-1-1 - 1 1 1 1 2119740-1 TAG,IDENTIFICATION 67 WIRE CRIMP HEIGHT CRIMP HEIGHT 4 2168078-12- - 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 66 SIZE mm INCH REFERENCE SETTING 2168083-21- W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 60 1.50mm2 1.31+/-0.05 .052+/-.002 8.0 5-18022-5-1 W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 W1 FA SETTING 2 - 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59 16 AWG 8.5 1.26+/-0.05 .050+/-.002 21028-21- W1 FA SETTING 3 W1 DWG WGAUGE 3 W1 DWG CRIMP HT 3 - 1 1 1 1 21028-2 PIN, SLOTTED SPRING .062 X .250 58 1.00mm2 1.10+/-0.05 .043+/-.002 10.0 1338685-11- W1 DWG WGAUGE 4 W1 DWG CRIMP HT 4 W1 FA SETTING 4 - 1 1 1 1 1338685-1 PAWL, FEED 56 18 AWG 1.05+/-0.05 .041+/-.002 10.6 2168083-3-4 - 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54 1-2168083-02- - 2 2 2 2 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10 53 18023-9-3 - 1 2 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 49 21196521- - - 1 - 1 2119652-1 FEED CAM, PRE FEED 48 21196531- - - 1 - 1 2119653-1 FEED CAM, POST FEED 47 1803583-91- - 1 1 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF 46 1803515-1-1 - 1 1 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC 44 1803602-11- - 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) 41 1 RECOMMENDED SPARE PARTS 1752356-6-1 - 1 1 1 1 1752356-6 SUPPORT, TERMINAL 34 B B 2079383-52- 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND - 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) 33 2-2844962-62- STORAGE OF APPLICATOR. - 2 2 2 2 2-2844962-6 SPACER, CYLINDRICAL, STRIP GUIDE 30 2844992-21- 3 - 1 1 1 1 2844992-2 ASSEMBLY, STRIP GUIDE APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 29 455888-41- - 1 1 1 1 455888-4 SPACER, CRIMPER 28 4 1320928-21- CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE - 1 1 1 1 1320928-2 STRIP GUIDE 24 APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE 2168083-2-1 NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 21 1-18028-24- - 4 4 4 4 1-18028-2 WASHER, FLAT, REG M4 20 5 21195331- TERMINAL LUBRICANT IS RECOMMENDED. - 1 1 1 1 2119533-1 STRIPPER, SIDE FEED 19 1333264-1 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER - 1 1 1 1 1333264-1 HOLD DOWN 18 2119806-1 DOCUMENT, 101-35000. - 1 1 1 1 2119806-1 INSERT, SHEAR 13 1 SIMP 3-22280-31- - 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12 1-356885-4-1 - 1 1 1 1 1-356885-4 STOP, SHEAR 11 *WARNING 2119805-1-1 - 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 10 1 ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING 1633861-11- - 1 1 1 1 1633861-1 SHEAR, FLOATING 9 1 4-1333203-21- FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER 1 2 2 1 1 4-1333203-2 ANVIL, COMBINATION 8 1 ITEM 7..1 THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, - - - - - - - 7 ITEM 6..1 REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - - - - - - - 6 1-2119780-11- - 1 1 1 1 1-2119780-1 DEPRESSOR, SHEAR 5 4-238011-1-1 - 1 1 1 1 4-238011-1 BLOCK, CRIMPER SPACER 4 1633989-8-1 1 2 2 1 1 1633989-8 CRIMPER, INSULATION, SPECIAL 3 1 1633169-2-1 1 2 2 1 1 1633169-2 CRIMPER, WIRE, SPECIAL 1 1 ITEM A A -77 -72 -71 -2 -1 PART NO DESCRIPTION NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 26JUL2012 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity L.ZHANG CHK 26JUL2012 Harrisburg, PA 17105-3608 L.ZHANG DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 26JUL2012 S.XI mm Ocean Side Feed PRODUCT SPEC 0 PLC ATLANTIC VERSION Applicator 1 PLC - 2 PLC - Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC 4 PLC SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT 00779 2151353 - - - - A1 - - SCALE SHEET OF REV Customer Accessible Production Drawing 1:2 1 4 K1 AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - SEE SHEET 1 - - - FEED TYPE MECHANICAL 239 A D D 59 56 44 2 PNEUMATIC 244 53 243 20 1.0 0.5 A 242 238 2 18 REF 8 34 REF 59 82 1 1 C C SEE DETAIL A 3 TERMINAL SUPPORT LOCATION 1 4 56 28 5 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 44.25 0.05 44 REF DETAIL A 2 164 66 67 77 33 RAM SET-UP 58 A 24 74 19 B B 30 20 21 29 9 ITEM 30 LOCATED AT 12 FRONT HOLES 241 30 REF REF 29 13 1 CAM POSITIONS 11 20 30mm STROKE 30mm STROKE 30mm STROKE 113 46 98 99 34 54 8 60 54 10 5 1 1 248 47 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 26JUL2012 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity L.ZHANG CHK 26JUL2012 Harrisburg, PA 17105-3608 L.ZHANG DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 26JUL2012 S.XI mm Ocean Side Feed PRODUCT SPEC 0 PLC ATLANTIC VERSION Applicator 1 PLC 49 - 2 PLC - 40mm STROKE Shown on sheets 1 of 4 & 2 of 4 40mm STROKE 49 3 PLC APPLICATION SPEC 49 40mm STROKE 4 PLC SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT MECHANICAL 00779 2151353 - MECHANICAL - - - A1 AIR FEED - - POST FEED SCALE SHEET OF REV PRE FEED Customer Accessible Production Drawing 1:2 2 4 K1 AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION