SET UP GAUGE 2119599-1 8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 ATLANTIC VERSION TERMINATOR F ECR-17-001231 26JAN2017 INTERFACE ADAPTER RK TE PART REVISION DESCRIPTION FEED TYPE G ECR-18-015854 06OCT2018 TB TE NUMBER G1 ECR-19-002576 19FEB2019 FJ YY 2151803 -1 G FINE CRIMP HEIGHT ADJUST MECHANICAL H ECR-19-009013 09JUN2019 TB TE 2151803 -2 H FINE CRIMP HEIGHT ADJUST PNEUMATIC SEAL STRIPPER CRIMPER 5-2151803-1 G MECHANICAL TERMINATING UNIT YAZAKI TERMINAL TERMINAL DATA: YAZAKI CRIMP SPECIFICATION SEAL STRIPPER CRIMPER 5-2151803-2 H PNEUMATIC TERMINATING UNIT TERMINAL NAME: 1.5 SYSTEM-2 1803515-3-1 MECHANICAL AND CRIMP - - - 1 1 - - 1803515-3 RAM ASSEMBLY, SF ATLANTIC 293 7-2151803-1 G MECHANICAL WIRE STRIP LENGTH INSULATION DIAMETER RANGE 2-1803583-1-1 TOOLING KIT - - - 1 1 - - 2-1803583-1 APPLICATOR BASIC ASSEMBLY, SF 292 2119641-11- 5.00-5.50 mm .197-.217 IN 1.40-1.80 mm .055-.071 IN n PNEUMATIC AND CRIMP - 1 - 1 - 1 - 2119641-1 FEED CAM, AIR FEED 7-2151803-2 H PNEUMATIC 248 TOOLING KIT 2119082-51- 12-WT10-3091 Rev - TERMINAL - 1 1 1 1 1 1 2119082-5 CAM, SNAIL, INSULATION ADJUSTMENT 244 D D APPLICATION 2079764-1 7- 2151803 -7 A CRIMP TOOLING KIT - - 1 1 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 243 - - - SPECIFICATION 21190831- - 1 1 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL 242 3 7-18023-71- 5 TERMINALS APPLIED - 1 1 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 241 2119580-1-1 - - 1 - 1 - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239 C2 DWG PN 1 0 C2 DWG PN 2 0 C2 DWG PN 3 0 C2 DWG PN 4 0 TE TERMINAL YAZAKI TERMINAL TE TERMINAL YAZAKI TERMINAL 2844940-1-1 - 1 - 1 - 1 - 2844940-1 AIR FEED MODULE 238 1949461-1 7116-4780-02 4-1722335-3-1 - - - 1 1 - - 4-1722335-3 STRIPPER, SIDE FEED 182 1-5018030-0-1 APPLICATOR DATA - - - 1 1 - - 1-5018030-0 NUT, HEX, REG, RoHS, M3.5 181 1-1752354-51- - - - 1 1 - - 1-1752354-5 STANDOFF,HOLD-DOWN CRIMP SIZE TYPE 180 3 WIRE CRIMP HEIGHT CRIMP HEIGHT 4 993111-11- - - - 1 1 - - 993111-1 PIN, SLOTTED SPRING 3.0 X 20.0 177 WIRE 1.68 mm .066 F SIZE mm INCH REFERENCE SETTING SIMP 5-22280-0-1 - - - 1 1 - - 5-22280-0 SPRING, COMPRESSION INSUL 2.29 mm .090 176 OV W2 DWG WGAUGE 1 W2 DWG CRIMP HT 1 W2 FA SETTING 1 0.50mm2 1.00+/-0.05 .039+/-.002 8.6 1752353-3-1 - - - 1 1 - - 1752353-3 GUIDE PIN,HOLDDOWN 175 W2 DWG WGAUGE 2 W2 DWG CRIMP HT 2 W2 FA SETTING 2 APPLICATOR INSTRUCTIONS 0.35mm2 0.90+/-0.05 .035+/-.002 9.6 1901680-21- 408-35042 - - - 1 1 - - 1901680-2 GUIDE PIN,HOLDDOWN 174 COUNTER 9949701- - REF REF REF REF REF REF 994970-2 COUNTER, MAGNETIC 164 SIMP 1-22281-8-1 - 1 1 1 1 1 1 1-22281-8 SPRING, COMPRESSION 121 2119955-11- - 1 1 1 1 1 1 2119955-1 ASSY, LUBRICATOR, SIDE FEED 113 5 YAZAKI TERMINAL TERMINAL DATA: YAZAKI CRIMP SPECIFICATION YAZAKI TERMINAL TERMINAL DATA: YAZAKI CRIMP SPECIFICATION 28449081- YAZAKI TERMINAL TERMINAL DATA: YAZAKI CRIMP SPECIFICATION - 1 1 1 1 1 1 2844908-1 SCREW, LOCKING 99 2844907-1 TERMINAL NAME: 1.5 SYSTEM CONNECTOR TERMINAL (TAB) TERMINAL NAME: 1.5 SYSTEM CONNECTOR TERMINAL (TAB) TERMINAL NAME: 1.5 SYSTEM CONNECTOR FEMALE TERMINAL - 1 1 1 1 1 1 2844907-1 POST, LOCKING 98 1-690438-0-1 WIRE STRIP LENGTH INSULATION DIAMETER RANGE WIRE STRIP LENGTH INSULATION DIAMETER RANGE - 1 1 1 1 1 1 1-690438-0 FRONT STRIP GUIDE WIRE STRIP LENGTH INSULATION DIAMETER RANGE 96 2168083-12- 5.00-5.50 mm .197-.217 IN 1.40-2.20 mm .055-.087 IN n - 2 2 2 2 2 2 2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0 5.00-5.50 mm .197-.217 IN 1.40-2.20 mm .055-.087 IN 95 5.00-5.50 mm .197-.217 IN 1.40-2.00 mm .055-.079 IN n n 2168083-61- (C)YPES 72-WT08-671 - - 1 1 1 1 1 1 2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65 TERMINAL 93 (B)YPES 72-WT08-673 - - (A)YPES 72-WT10-1457 - - TERMINAL TERMINAL 455888-5-1 APPLICATION APPLICATION - 1 1 1 1 1 1 455888-5 SPACER, CRIMPER 82 APPLICATION 1803607 31- - - - - - - SPECIFICATION - - - SPECIFICATION SPECIFICATION - 1 1 1 1 1 1 1803607-3 DOCUMENTATION PACKAGE 71 C C 2119791-5-1 - 1 1 1 1 1 1 2119791-5 DEPRESSOR, WIRE 70 TERMINALS APPLIED 5 TERMINALS APPLIED 5 TERMINALS APPLIED 5 2119943-1-1 - 1 1 1 1 1 1 2119943-1 WASHER, SPACER 69 C2 DWG PN 1 0 C2 DWG PN 2 0 C2 DWG PN 3 0 C2 DWG PN 4 0 2119740-1-1 C2 DWG PN 1 0 C2 DWG PN 2 0 C2 DWG PN 3 0 C2 DWG PN 4 0 C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 TE TERMINAL YAZAKI TERMINAL TE TERMINAL YAZAKI TERMINAL TE TERMINAL YAZAKI TERMINAL TE TERMINAL YAZAKI TERMINAL TE TERMINAL YAZAKI TERMINAL TE TERMINAL YAZAKI TERMINAL - 1 1 1 1 1 1 2119740-1 TAG,IDENTIFICATION 67 2168078-12- C2 DWG PN 1 1 C2 DWG PN 2 1 C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 C1 DWG PN 4 1 (C) 286669-1 (C) 7114-4100-2 (B) 286669-2 (B) 7114-4100-08 (A) 1572829-1 (A) 7116-4100-02 (A) 1572829-2 (A) 7116-4100-08 - 2 2 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 66 2-18032-52- - 2 2 2 2 2 2 2-18032-5 SCR, SET, FLT PNT, M5 X 20.0 61 2168083-2-1 - 1 1 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 60 5-18022-51- - 1 1 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59 1338685-11- - 1 1 1 1 1 1 1338685-1 PAWL, FEED 56 WIRE CRIMP HEIGHT CRIMP HEIGHT WIRE CRIMP HEIGHT CRIMP HEIGHT WIRE CRIMP HEIGHT CRIMP HEIGHT 4 4 4 2168083-34- - 4 4 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54 SIZE mm INCH REFERENCE SETTING SIZE mm INCH SIZE mm INCH REFERENCE SETTING REFERENCE SETTING 2168083-32- W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 W2 DWG WGAUGE 1 W2 DWG CRIMP HT 1 W2 FA SETTING 1 W2 DWG WGAUGE 1 W2 DWG CRIMP HT 1 W2 FA SETTING 1 - 2 2 2 2 2 2 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 53 0.50mm2 0.50mm2 0.50mm2 1.00+/-0.05 .039+/-.002 7.2 1.10+/-0.05 .043+/-.002 6.4 1.05+/-0.05 .041+/-.002 6.8 1803382-61- W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 W1 FA SETTING 2 W2 DWG WGAUGE 2 W2 DWG CRIMP HT 2 W2 FA SETTING 2 W2 DWG WGAUGE 2 W2 DWG CRIMP HT 2 W2 FA SETTING 2 - 1 1 1 1 1 1 1803382-6 HOLD DOWN, SPRING LOADED 50 0.30mm2 or 0.35mm2 8.3 0.35mm2 0.30mm2 or 0.35mm2 0.90+/-0.05 .035+/-.002 1.00+/-0.05 .039+/-.002 7.2 1.00+/-0.05 .039+/-.002 7.2 18023-9-3 - 1 2 1 2 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 49 21196521- - - 1 - 1 - 1 2119652-1 FEED CAM, PRE FEED 48 21196531- - - 1 - 1 - 1 2119653-1 FEED CAM, POST FEED 47 1803583-9-1 *WARNING - 1 1 - - 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF 46 1803515-1-1 - 1 1 - - 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE 44 1803602-11- - 1 1 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) 41 SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE 1752356-31- - 1 1 1 1 1 1 1752356-3 SUPPORT, TERMINAL 34 SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO 2079383-52- - 2 2 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) 33 1 RECOMMENDED SPARE PARTS 2-2844962-82- THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR - 2 2 2 2 2 2 2-2844962-8 SPACER, CYLINDRICAL, STRIP GUIDE 30 2844938-6-1 PROPER SETUP AND ADJUSTMENTS. 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND - 1 1 1 1 1 1 2844938-6 PLATE, STRIP GUIDE 29 455888-3-1 STORAGE OF APPLICATOR. - 1 1 1 1 1 1 455888-3 SPACER, CRIMPER 28 B B SIMP 22283-12- - 2 2 2 2 2 2 22283-1 SPRING, COMPRESSION 27 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 356835-1-1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. - 1 1 1 1 1 1 356835-1 LEVER, DRAG RELEASE 26 240792-11- - 1 1 1 1 1 1 240792-1 DRAG, TERMINAL 25 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE 1320928-61- - 1 1 1 1 1 1 1320928-6 STRIP GUIDE 24 APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE 980371-41- NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 1 1 1 1 1 1 980371-4 SCR, SKT HD SHLDR 5.0 DIA X 6.0 23 2168083-2-1 - 1 1 - - 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 21 5 TERMINAL LUBRICANT IS RECOMMENDED. 1-18028-2-2 - 2 2 1 1 2 2 1-18028-2 WASHER, FLAT, REG M4 20 2119533-1 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER - 1 1 - - 1 1 2119533-1 STRIPPER, SIDE FEED 19 2119806-1 DOCUMENT, 101-35000. - 1 1 1 1 1 1 2119806-1 INSERT, SHEAR 13 1 SIMP 3-22280-31- - 1 1 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12 1-356885-3-1 - 1 1 1 1 1 1 1-356885-3 STOP, SHEAR 11 2119805-1-1 - 1 1 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 10 1 1803095-5-1 - 1 1 1 1 1 1 1803095-5 FLOATING SHEAR, FRONT - 9 1 2-1333225-11- 1 2 2 1 1 1 1 2-1333225-1 ANVIL, COMBINATION 8 1 4-240641-21- - 1 1 1 1 1 1 4-240641-2 SPACER 7 ITEM 6..1 - - - - - - - - - 6 2119757-8-1 - 1 1 1 1 1 1 2119757-8 DEPRESSOR, SHEAR 5 238011-41- - 1 1 1 1 1 1 238011-4 BLOCK, CRIMPER SPACER 4 2-1633964-7-1 1 2 2 1 1 1 1 2-1633964-7 CRIMPER, INSULATION OVERLAP PREMIUM 3 1 455888-3-1 - 1 1 1 1 1 1 455888-3 SPACER, CRIMPER 2 1-1803556-11- 1 2 2 1 1 1 1 1-1803556-1 CRIMPER, WIRE F 1 1 ITEM A A -77 -72 -71 -52 -51 -2 -1 PART NO DESCRIPTION NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 08NOV2012 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity K.HUANG CHK 08NOV2012 Harrisburg, PA 17105-3608 S.XI DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 08NOV2012 S.XI mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC 0.5 - 2 PLC 0.13 - Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC 0.013 4 PLC 0.0001 SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT 00779 2151803 - - - - A1 - - SCALE SHEET OF REV Customer Accessible Production Drawing 1:2 1 4 H AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - SEE SHEET 1 - - - FEED TYPE MECHANICAL 239 A D D 59 56 44 293 2 PNEUMATIC 244 243 53 A 242 238 2 3 50 2.4 0.5 7 REF 8 59 82 1 34 REF 1 69 70 C C 2 SEE DETAIL A 3 TERMINAL SUPPORT LOCATION 1 4 177 56 28 5 176 41 2 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 174 2 REF 44 293 181 44.61 0.05 175 2 18.4 0.5 182 66 DETAIL A 180 2 3 164 67 33 A RAM AND HOLDDOWN SET-UP 24 19 B B 30 20 95 21 96 9 1 29 ITEM 30 LOCATED AT 12 REAR HOLES 25 30 241 REF REF 29 13 1 CAM POSITIONS 11 20 30mm STROKE 30mm STROKE 30mm STROKE 113 27 61 26 23 121 93 46 292 98 99 34 54 8 60 54 10 5 1 1 248 47 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 08NOV2012 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity K.HUANG CHK 08NOV2012 Harrisburg, PA 17105-3608 S.XI DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 08NOV2012 S.XI mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC 0.5 49 - 2 PLC 0.13 - 40mm STROKE Shown on sheets 1 of 4 & 2 of 4 40mm STROKE 49 3 PLC APPLICATION SPEC 49 0.013 40mm STROKE 4 PLC 0.0001 SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT MECHANICAL 00779 2151803 - MECHANICAL - - - A1 AIR FEED - - POST FEED SCALE SHEET OF REV PRE FEED Customer Accessible Production Drawing 1:2 2 4 H AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION