SET UP GAUGE 2119599-1 8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 ATLANTIC VERSION TERMINATOR N ECR-20-015917 09NOV2020 INTERFACE ADAPTER JWC GB PART REVISION DESCRIPTION FEED TYPE N1 ECR-21-000640 19JAN2021 FJ YY NUMBER P ECR-21-006313 17JUN2021 FZ TE 2151300 -1 P FINE CRIMP HEIGHT ADJUST MECHANICAL P1 ECR-21-006619 30JUN2021 JWC GB 2151300 -2 P FINE CRIMP HEIGHT ADJUST PNEUMATIC DOUBLE ACTING 3- 2151300 -2 P FINE CRIMP HEIGHT ADJUST PNEUMATIC WITH 5 SENSORS SEAL STRIPPER CRIMPER 5-2151300-1 P MECHANICAL TERMINATING UNIT SEAL STRIPPER CRIMPER 5-2151300-2 P PNEUMATIC TERMINATING UNIT MECHANICAL AND CRIMP 7-2151300-1 P MECHANICAL TOOLING KIT D D PNEUMATIC AND CRIMP 7-2151300-2 P PNEUMATIC TOOLING KIT 7- 2151300 -7 N CRIMP TOOLING KIT - 1803515-31- - - - 1 1 - - - 1803515-3 RAM ASSEMBLY, SF ATLANTIC 293 2-1803583-11- - - - 1 1 - - - 2-1803583-1 APPLICATOR BASIC ASSEMBLY, SF 292 2844950-1-1 - - - - - 1 - - 2844950-1 AIR FEED MODULE 290 2168083-12- - 2 2 2 2 2 2 2 2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0 269 1-1633782-1-1 - 1 1 1 1 1 1 1 1-1633782-1 FENCE 267 2119641-1-1 - 1 - 1 - - 1 - 2119641-1 FEED CAM, AIR FEED 248 5 2119082-51- - 1 1 1 1 1 1 1 2119082-5 CAM, SNAIL, INSULATION ADJUSTMENT 244 2079764 APP-1 - 1 1 1 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 243 21190831- - 1 1 1 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL 242 3 7-18023-71- - 1 1 1 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 241 2119580-11- - - 1 - 1 - - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239 2844940-11- APPLICATOR DATA - 1 - 1 - - 1 - 2844940-1 AIR FEED MODULE 238 4-1722335-31- CRIMP SIZE TYPE - - - 1 1 - - - 4-1722335-3 STRIPPER, SIDE FEED 182 1-5018030-01- 1.40 mm .055 - - - 1 1 - - - 1-5018030-0 NUT, HEX, REG, RoHS, M3.5 WIRE 181 F 1-1752354-8-1 1.83 mm .072 SPECIAL INSUL - - - 1 1 - - - 1-1752354-8 STANDOFF,HOLD-DOWN 180 3 993111-11- - - - 1 1 - - - 993111-1 PIN, SLOTTED SPRING 3.0 X 20.0 177 APPLICATOR INSTRUCTIONS SIMP 5-22280-0-1 408-35042 - - - 1 1 - - - 5-22280-0 SPRING, COMPRESSION 176 1752353-31- - - - 1 1 - - - 1752353-3 GUIDE PIN,HOLDDOWN 175 1901680-21- - - - 1 1 - - - 1901680-2 GUIDE PIN,HOLDDOWN 174 C C COUNTER 9949701- - REF REF REF REF REF REF REF 994970-2 COUNTER, MAGNETIC TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION 164 2119955-11- - 1 1 1 1 1 1 1 2119955-1 ASSY, LUBRICATOR, SIDE FEED 6 113 TERMINAL NAME: TAB CONTACT 1.2 MM 2844908-1 - 1 1 1 1 1 1 1 2844908-1 SCREW, LOCKING 99 2844907-1 WIRE STRIP LENGTH INSULATION DIAMETER RANGE - 1 1 1 1 1 1 1 2844907-1 POST, LOCKING 98 455888-5-1 3.30-3.90 mm .130-.154 IN 1.40-1.90 mm .055-.075 IN n - 1 1 1 1 1 1 1 455888-5 SPACER, CRIMPER 82 SIMP 5-547505-2-1 114-18464 - - TERMINAL - 1 1 1 1 1 1 1 5-547505-2 SPRING, COMPRESSION 77 854769-5-1 APPLICATION - 1 1 1 1 1 1 1 854769-5 HOLDER, INS 74 - - - SPECIFICATION 1803607 31- - 1 1 1 1 1 1 1 1803607-3 DOCUMENTATION PACKAGE 71 2119740-1-1 TERMINALS APPLIED - 1 1 1 1 1 1 1 2119740-1 TAG,IDENTIFICATION 67 6 2168078-12- - 2 2 2 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 66 C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 2168083-21- - 1 1 1 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 60 C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 C1 DWG PN 4 1 1418760-1 1418760-2 1418760-3 5-1418760-1 5-18022-5-1 - 1 1 1 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 C1 DWG PN 1 2 C1 DWG PN 2 2 59 5-1418760-2 5-1418760-3 21028-21- - 1 1 1 1 1 1 1 21028-2 PIN, SLOTTED SPRING .062 X .250 58 1338685-11- - 1 1 1 1 1 1 1 1338685-1 PAWL, FEED 56 2168083-34- - 4 4 4 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54 WIRE CRIMP HEIGHT CRIMP HEIGHT 4 2-2168083-5-2 SIZE mm INCH - 2 2 2 2 2 2 2 2-2168083-5 SCR, SKT HD CAP, RoHS, M4 X 14 REFERENCE SETTING 53 1803382-6-1 W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 - 1 1 1 1 1 1 1 1803382-6 HOLD DOWN, SPRING LOADED 0.75mm2 50 1.05+/-0.03 .041+/-.001 6.7 18023-9-3 W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 W1 FA SETTING 2 - 1 2 1 2 - 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 2X 0.35mm2 49 8 0.98+/-0.03 .039+/-.001 7.4 5 2119652-1 W1 DWG WGAUGE 3 W1 DWG CRIMP HT 3 *WARNING 0.5mm2 OR 20 AWG - - 1 - 1 - - 1 2119652-1 FEED CAM, PRE FEED 0.93+/-0.03 .037+/-.001 7.9 48 21196531- ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING - - 1 - 1 - - 1 2119653-1 FEED CAM, POST FEED 47 1803583-91- - 1 1 - - 1 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF 46 FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER 1803515-1-1 - 1 1 - - 1 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC 44 B B THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, 1803602-11- - 1 1 1 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) 41 2-1752356-01- REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 RECOMMENDED SPARE PARTS - 1 1 1 1 1 1 1 2-1752356-0 SUPPORT, TERMINAL 34 2079383-52- - 2 2 2 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) 33 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND 2-2844962-6-2 - 2 2 2 2 2 2 2 2-2844962-6 SPACER, CYLINDRICAL, STRIP GUIDE 30 STORAGE OF APPLICATOR. 2844992-2-1 - 1 1 1 1 1 1 1 2844992-2 ASSEMBLY, STRIP GUIDE 29 455888-3-1 3 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. - 1 1 1 1 1 1 1 455888-3 SPACER, CRIMPER 28 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1320928-6-1 - 1 1 1 1 1 1 1 1320928-6 STRIP GUIDE 24 2168083-21- 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE - 1 1 - - 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 21 1-18028-2-2 APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE - 2 2 1 1 2 2 2 1-18028-2 WASHER, FLAT, REG M4 20 NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 2119533-1 - 1 1 - - 1 1 1 2119533-1 STRIPPER, SIDE FEED 19 2119806-1 5 THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE ACTING FEED WITH SENSORS - 1 1 1 1 1 1 1 2119806-1 INSERT, SHEAR 13 1 SIMP 3-22280-31- AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 248. - 1 1 1 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12 1-356885-4-1 6 - 1 1 1 1 1 1 1 1-356885-4 STOP, SHEAR 11 TERMINAL LUBRICANT IS RECOMMENDED. 2119805-11- - 1 1 1 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 10 1 1633861-41- 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER - 1 1 1 1 1 1 1 1633861-4 SHEAR, FLOATING 9 1 DOCUMENT, 101-35000. 1-1333231-3-1 1 2 2 1 1 1 1 1 1-1333231-3 ANVIL, COMBINATION, SPECIAL 8 1 5-240641-0-1 8 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. - 1 1 1 1 1 1 1 5-240641-0 SPACER 7 IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS 1-2119780-1-1 - 1 1 1 1 1 1 1 1-2119780-1 DEPRESSOR, SHEAR 5 CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE 4-238011-21- CONNECTIVITY APPLICATION SPECIFICATION HOWEVER, IT HAS BEEN VALIDATED ACCORDING TO - 1 1 1 1 1 1 1 4-238011-2 BLOCK, CRIMPER SPACER 4 1633989-1-1 TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE CONNECTIVITY 1 2 2 1 1 1 1 1 1633989-1 CRIMPER, INSULATION, SPECIAL 3 1 EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO 3-1633730-21- 1 2 2 1 1 1 1 1 3-1633730-2 CRIMPER, WIRE VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION 1 1 SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR ITEM A A -77 -72 -71 -52 -51 -32 -2 -1 PART NO DESCRIPTION FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOME NO PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 24AUG2011 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity APPLICATION. C. MOYER CHK 24AUG2011 Harrisburg, PA 17105-3608 T. ELBIN DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 24AUG2011 T. ELBIN mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC - - 2 PLC - - Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC - 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT 00779 2151300 - - - - A1 - - SCALE SHEET OF REV Customer Accessible Production Drawing 1:2 1 4 P1 AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - SEE SHEET 1 - - - FEED TYPE MECHANICAL 239 A 59 D D 56 PNEUMATIC 44 293 2 238 A 244 243 59 53 242 3.1 0.5 2 3 50 7 REF 8 34 REF 177 SEE DETAIL A 82 1 1 56 C C FEED SPRING SETTING POSITION 3 TERMINAL SUPPORT LOCATION (SHOWN FROM REAR SIDE) 1 176 4 2 28 174 5 2 41 175 2 181 44 293 REF 44.82 0.05 DETAIL A 182 180 3 15.8 0.5 2 164 66 DOUBLE ACTING 180 REF 67 77 290 PNEUMATIC 33 WITH SENSORS 58 RAM AND HOLD-DOWN SET-UP A 24 74 19 A B B 30 20 59 267 21 29 9 1 ITEM 30 LOCATED AT 269 SEE DETAIL A REAR HOLES 12 56 30 REF 241 REF 29 13 1 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 113 46 292 98 99 34 54 8 60 54 10 20 11 6 1 1 12.0 0.5 248 47 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 24AUG2011 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity C. MOYER CHK 24AUG2011 Harrisburg, PA 17105-3608 T. ELBIN DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 24AUG2011 T. ELBIN mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC - 49 - 2 PLC - - 40mm STROKE Shown on sheets 1 of 4 & 2 of 4 40mm STROKE 49 3 PLC APPLICATION SPEC 49 - 40mm STROKE 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT MECHANICAL 00779 2151300 - MECHANICAL - - - A1 AIR FEED - - POST FEED SCALE SHEET OF REV PRE FEED Customer Accessible Production Drawing 1:2 2 4 P1 AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION