44A0711
SPECIFICATION CONTROL DRAWING
WIRE, ELECTRIC, RADIATION-CROSSLINKED, POLYALKENE INSULATED, Date Revision
TITLE
5-25-05
F
NORMAL WEIGHT, AIRFRAME, 600 VOLT
This specification sheet forms a part of the latest issue of Raychem Specification 44 and MIL-W-81044 as applicable.
CONDUCTOR - TIN-COATED COPPER PRIMARY INSULATION - RADIATION-CROSSLINKED, JACKET - RADIATION-CROSSLINKED,
MODIFIED PVF ,
EXTRUDED POLYALKENE
2
Thickness:
AWG 24 - 4, .005 .001 in.
AWG 2 - 0, .010 .002 in.
BRAID - PET, TREATED TO
PREVENT FRAYING
(AWG Sizes 2-0 only)
TABLE I. CONSTRUCTION DETAILS
FINISHED WIRE
DIAMETER OF
STRANDED
WIRE CONDUCTOR
MAXIMUM
MAXIMUM
PART NUMBER CONDUCTOR
SIZE STRANDING
RESISTANCE AT DIAMETER
WEIGHT
1/
(in.)
(AWG) (number x AWG) 20c (in.)
(lbs/1000 ft)
MAXIMUM (ohms/1000ft)
MINIMUM
44A0711-24-* 24 19 x 36 .023 .026 26.2 .057 .002 3.0
44A0711-22-* 19 x 34 .029 .033 16.2
22 .069 .003 4.3
44A0711-20-* 19 x 32 .037 .041 9.88 .078 .003 6.1
20
44A0711-18-* 18 19 x 30 .046 .051 6.23 .088 .003 8.7
44A0711-16-* 19 x 29 .052 .058 4.81
16 .097 .004 10.9
44A0711-14-* 14 19 x 27 .065 .073 3.06 .115 .004 16.2
44A0711-12-* 37 x 28 .084 .090 2.02
12 .131 .004 24.2
44A0711-10-* 37 x 26 .106 .114 1.26 .161 .005 36.5
10
44A0711- 8-* 8 133 x 29 .158 .173 .701 .219 .006 65.0
44A0711- 6-* 133 x 27 .198 .217 .445
6 .269 .007 103.
44A0711- 4-* 4 133 x 25 .250 .274 .280 .325 .008 158.
44A0711 - 2-* 665 x 30 .320 .340 .183
2 .418 .013 252.
44A0711- 1-* 817 x 30 .360 .380 .149 .460 .015 305.
1
44A0711- 0-* 0 1045 x 30 .405 .425 .116 .508 .017 380.
TABLE II. PERFORMANCE DETAILS
BEND TESTING
MANDREL DIAMETER WEIGHT
(inch) ( 3%) (lb) ( 3%)
PART NUMBER
1/
LIFE CYCLE AND LIFE CYCLE AND
COLD
COLD
+
WRAP
ACCELERATED AGING ACCELERATED AGING BEND
BEND
44A0711-24-* .500 1.00 .250 1.00
3.00
44A0711-22-*
.750 1.00 .250 3.00 3.00
44A0711-20-*
.750 1.00 .250 4.00 4.00
44A0711-18-* 1.00 1.50 .375 4.00
4.00
44A0711-16-*
1.00 1.50 .375 5.00 5.00
44A0711-14-* 1.50 2.00 .500 5.00
5.00
44A0711-12-*
2.00 2.00 .500 5.00 5.00
44A0711-10-*
3.00 3.00 .750 5.00 5.00
44A0711- 8-* 3.00 4.00 .750 6.00
6.00
44A0711- 6-*
4.00 5.00 1.00 6.00 10.0
44A0711- 4-* 5.00 6.00 1.25 6.00
10.0
44A0711 -2-*
6.00 8.00 3.00 6.00 15.0
44A0711- 1-*
8.00 10.0 4.00 7.00 15.0
44A0711- 0-* 8.00 10.0 4.00 7.00
15.0
+
See Note on Page 2
Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice.
Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer.
1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES
AND SUFFIXES MAY BE ADDED TO THE PART NUMBER, AS NECESSARY, TO CAPTURE ANY ADDITIONAL
R Wire & Cable
REQUIREMENTS IMPOSED BY THE PURCHASE ORDER.
501 Oakside Avenue
Redwood City, CA 94063-3800
DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL.
Phone: 1-800-227-8816
Page 1 of 2 Fax: 1-650-361-6297
THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN.
REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID.
2005 Tyco Electronics Corporation. All rights reserved.Revision SCD Number
SPECIFICATION CONTROL DRAWING F
Page 2 of 2
44A0711
WIRE RATINGS AND ADDITIONAL REQUIREMENTS
TEMPERATURE RATING: 150C
Maximum continuous conductor temperature
VOLTAGE RATING: 600 volts (rms) at sea level
+ ACCELERATED AGING: 300 2C for 6 hours
Identification legibility, (AWG 24-4 only) 225 2C for 6 hours
BLOCKING: 150 2C for 24 hours
BRAID COLOR: Per MIL-STD-104, Class 2, except that light brown shall
be within munsell color limits (see Table III); nominal, 2.5 YR 3/6
FLAMMABILITY: 30 seconds (maximum); 3 in. (maximum);no flaming of facial tissue
HUMIDITY RESISTANCE: Insulation Resistance, 5000 Megohms for 1000 ft. (minimum)
IDENTIFICATION, STRIPING, OR BAND DURABILITY (AWG 24-4 only):
125 cycles (250 strokes) (minimum), 500 g weight
IMMERSION: Diameter increase 5% (maximum); no cracking, no dielectric breakdown
INSULATION ELONGATION AND TENSILE STRENGTH:
Primary Insulation,
Tensile Strength, 2500 lbf/in (minimum), AWG 24-12
2000 lbf/in (minimum), AWG 10-0
Elongation, 150% (minimum)
INSULATION FLAWS:
Primary Insulation,
SparkTest, 3.0 kV (rms) at 60 Hz
4.2 kV (rms) at 3 kHz
Impulse DielectricTest, 6.0 kV (peak)
Finished Wire;
SparkTest, 5.7 kV (rms) at 3 kHz
Impulse DielectricTest, 8.0 kV (peak)
INSULATION RESISTANCE: 5000 Megohms for 1000 ft. (minimum)
JACKET COLOR (AWG 2-0 only): White
+
LIFE CYCLE: 200 2C for 168 hours
LOW TEMPERATURE-COLD BEND: -65 2C for 4 hours
+
SHRINKAGE: 300 2C, 0.125 in. (maximum) in 12 in., AWG 24-12
300 2C, 0.250 in. (maximum) in 12 in., AWG 10-0
SMOKE: 200 2C. No visible smoke.
SOLDERABILITY: Per MIL-STD-202, Method 208, except without steam aging, Type RMA Flux
+
SURFACE RESISTANCE: 500 megohms-in. (minimum), both readings
THERMAL SHOCK: 150 2C, 0.060 in. (maximum), primary insulation and jacket only.
VOLTAGE WITHSTAND (POST ENVIRONMENTAL): 2500 volts (rms), 60 Hz, 5 minutes
WICKING: 2.25 in. (maximum) between primary insulation and jacket.
PART NUMBER: The in the part numbers on page 1 shall be replaced by
color code designators except that Lt. brown shall be designated as -1L
For AWG 2-0, only the braid color shall be designated.
1/ Example:
AWG 20, white: 44A0711-20-9
AWG 20, white with black stripe: 44A0711-20-90
AWG 2, white jacket, Lt. brown braid: 44A0711-2-1L
1/ See footer section on page 1
+ NOTE: For AWG 2-0, these tests are conducted prior to application of the braid.
TABLE III.
MUNSELL COLOR LIMITS
HUE
5R - 5YR
VALUE 3.0 - 5.0
CHROMA 4.0 - 6.0