82A0112 SPECIFICATION CONTROL DRAWING Date Revision TITLE WIRE, RADIATION-CROSSLINKED, MODIFIED FLEXIBLE 04-27-04 P ETFE-INSULATED, SILVER-COATED COPPER, LIGHTWEIGHT This specification sheet forms a part of the latest issue of Raychem Specification 80. INSULATION - RADIATION-CROSSLINKED, CONDUCTOR - SILVER-COATED COPPER MODIFIED FLEXIBLE ETFE TABLE I. CONSTRUCTION DETAILS FINISHED WIRE DIAMETER OF WIRE CONDUCTOR MAXIMUM STRANDED SIZE STRANDING RESISTANCE DIAMETER PART NUMBER CONDUCTOR (number x AWG) AT 20C (AWG) (in.) (inch) 1/ MAXIMUM (ohms/1000 ft.) WEIGHT MINIMUM MAXIMUM (lb/1000 ft) 28 42 x 44 .013 .017 75.5 .029 .003 82A0112-28-* 1.2 26 63 x 44 .017 .021 46.9 .033 .003 82A0112-26-* 1.4 24 105 x 44 .023 .027 28.2 .037 .003 82A0112-24-* 2.1 22 154 x 44 .029 .033 19.2 .043 .003 82A0112-22-* 2.9 20 154 x 42 .037 .043 11.7 .053 .004 82A0112-20-* 4.2 18 259 x 42 .047 .053 7.14 .064 .004 82A0112-18-* 6.7 16 259 x 40 .061 .067 4.62 .079 .004 82A0112-16-* 10.2 14 665 x 42 .078 .086 2.96 .099 .005 82A0112-14-* 16.5 12 665 x 40 .096 .106 1.89 .121 .006 82A0112-12-* 24.8 10 665 x 38 .126 .140 1.12 .157 .009 82A0112-10-* 42.2 8 665 x 36 .157 .173 .714 .195 .010 82A0112- 8-* 66.3 6 1045 x 36 .192 .208 .490 .236 .011 102. 82A0112- 6-* 4 1665 x 36 .265 .285 .326 .318 .013 168. 82A0112- 4-* 2 1665 x 34 .325 .345 .204 .385 .014 253. 82A0112- 2-* 0 2660 x 34 .435 .465 .133 .516 .020 405. 82A0112- 0-* TABLE II. PERFORMANCE DETAILS BEND TESTING WEIGHT MANDREL DIAMETER PART NUMBER (lb) (3%) (in.) (3%) 1/ CROSSLINKING PROOF TEST CROSSLINKING PROOF TEST 82A0112-28-* .250 .125 82A0112-26-* .375 .125 82A0112-24-* .375 .250 82A0112-22-* .500 .375 82A0112-20-* .500 .500 82A0112-18-* .500 .500 82A0112-16-* .750 .750 82A0112-14-* 1.00 1.00 82A0112-12-* 1.50 1.50 82A0112-10-* 2.00 1.50 82A0112- 8-* 3.00 2.00 82A0112- 6-* 3.00 2.00 82A0112- 4-* 4.00 2.50 82A0112- 2-* 6.00 3.00 82A0112- 0-* 8.00 4.00 Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice. Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer. 1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE RRRRR Wire & Cable ADDED TO THE PART NUMBER, AS NECESSARY, TO CAPTURE ANY ADDITIONAL REQUIREMENTS IMPOSED BY THE PURCHASE ORDER. 501 Oakside Avenue DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL. Redwood City, CA 94063-3800 Phone: 1-800-227-8816 Page 1 of 2 THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN. Fax: 1-650-361-6297 REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID.SCD Number SPECIFICATION CONTROL DRAWING Page 2 of 2 82A0112 WIRE RATINGS AND ADDITIONAL REQUIREMENTS TEMPERATURE RATING: 150C Maximum continuous conductor temperature VOLTAGE RATING: 600 volts (rms) at sea level COLOR: White preferred CONCENTRICITY: 70% (minimum) CROSSLINKING PROOF TEST: 300 3C, 30 minutes for AWG 28 - 14, 1 hour for AWG 12 - 0 IDENTIFICATION AND COLOR STRIPING DURABILITY: 125 cycles (250 strokes) (minimum), 500 g weight INSULATION ELONGATION AND TENSILE STRENGTH: AWG 28-26, Elongation, 75% (minimum) Tensile Strength, 3000 lbf/in (minimum) AWG 24 - 10, Elongation, 75% (minimum) Tensile Strength, 3500 lbf/in (minimum) AWG 8 - 0 Elongation 125% (minimum ) Tensile Strength, 3000 lbf/in (minimum) INSULATION FLAWS: Spark Test: 4.2 kV (rms) at 3 kHz Impulse Dielectric Test, 6.0 kV (peak) INSULATION THICKNESS: AWG 28-16, .004 in. (minimum) AWG 14-10 .006 in. (minimum) AWG 8-0 .012 in. (minimum) PRODUCT IDENTIFICATION: Black ink only for AWG 28 - 10, Black ink preferred for AWG 8 & larger SECANT MODULUS: 4 AWG 28-10, 5.0 x 10 lbf/in (maximum), 4 AWG 8-0, 4.0 x 10 lbf/in (maximum), 2% strain, 2 inch jaw separation, 0.2 inch/minute, procedural reference ASTM D 882 SHRINKAGE: 150 3C for 6 hours, AWG 28 - 10, 0.13 inch (maximum) in 12 inches AWG 8- 0, 0.25 inch (maximum) in 12 inches VOLTAGE WITHSTAND TEST (POST ENVIRONMENTAL): 2500 volts (rms), 60 Hz 1/ PART NUMBER: The in the part numbers on page 1 shall be replaced by color code designators. Example: AWG 22, white: 82A0112-22-9 AWG 22, white with black stripe: 82A0112-22-90 1/ See footer section on page 1