Instruction Sheet PRO-CRIMPER* III Hand Crimping Tool Assembly 90547-1 with 408-9884 Die Assembly 90547-2 10 APR 15 Rev D PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available. Locator Assembly Pivot Pin Stationary Jaw Back of Tool Frame (Wire Side) Die Assembly PRO-CRIMPER III Hand Tool Moving Jaw Frame 354940-1 (408-9930) Ratchet Die Retaining Screw (2 Places) Ratchet Adjustment Wheel Stationary Handle primarily for field installation, repair, maintenance work, or prototyping in industrial, commercial, or institutional applications. Product crimped with this tool will meet the crimp height requirement for hand tools in the appropriate Application Specification (114-series), Moving Handle but may not comply with other feature parameters of the specification. TE Connectivity offers a variety of tools to satisfy your performance requirements. For additional information, contact the Tooling Assistance Center at 1-800-722-1111. DIE ASSEMBLY WIRE SIZE PRODUCT FAMILY LOCATOR INSULATION PART NUMBER SIZE (AWG) STRIP LENGTH ASSEMBLY DIAMETER 20-18 Universal MATE-N-LOK* 3.30 to 5.08 3.96 to 4.75 90547-2 58515-1 Contacts .130 to .200 .156 to .187 16-14 Supplied with die assembly. Also available separately. Call one of the numbers at the bottom of this page for contact part numbers. Figure 1 1. INTRODUCTION This tool assembly is used to crimp the contacts onto the wires listed in Figure 1. 2. DESCRIPTION Tool features are shown in Figure 1. NOTE Dimensions in this instruction sheet are in millimeters with inches in brackets . Figures are not drawn to scale. Reasons for re-issue of this instruction sheet are provided in Section 10, REVISION SUMMARY. 3. INSTALLATION AND REMOVAL OF DIE ASSEMBLY 1. Close the tool handles until the ratchet releases, then allow the handles to open fully. 2015 TE Connectivity family of companies TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. 1 of 6 All Rights Reserved PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners. 408-9884 Stationary Tool Frame Nut Jaw Locator Assembly Locator Chamfer (Ref) Insulation Crimper Stationary Die Retaining Pins Wire Crimper Long Die Retaining Screw Offset (Ref) Moving Jaw Wire Anvil Short Die Moving Die Insulation Anvil Retaining Screw Chamfer (Ref) Retaining Pins Figure 2 2. Remove the two die retaining screws from the tool jaws. 3. Place the wire anvil and insulation anvil in the moving jaw of the tool frame as shown in Figure 2. 4. Insert two die retaining pins into the moving jaw. 5. Insert the short die retaining screw through the jaw and through the anvils, and thread the screw just enough to hold the anvils in place. Do not tighten the screw at this time. 6. Place the wire crimper and insulation crimper in the stationary jaw of the tool frame as shown in Figure 2. 7. Insert two die retaining pins into the stationary jaw. 8. Insert the long die retaining screw through the jaw and through the crimpers, and thread the screw just enough to hold the crimpers in place. Do not tighten the screw at this time. 9. Carefully close the tool handles, making sure that the anvils and crimpers align properly. Continue closing the tool handles until the ratchet has engaged sufficiently to hold the anvils and crimpers in place, then tighten both die retaining screws. 10. Place the locator assembly over the end of the long die retaining screw, and position the locator assembly against the side of the tool jaw. 11. Place the nut onto the end of the screw, and tighten the nut enough to hold the locator assembly in place, while still allowing the locator to slide up and down. 12. To disassemble, close the tool handles until the ratchet releases, remove the nut, the locator assembly, die retaining screws, and die retaining pins, then slide the anvils and crimpers out of the tool jaws. 4. CONTACT SUPPORT ADJUSTMENT NOTE The contact support is preset prior to shipment, but minor adjustment may be necessary. 1. Crimp a sample according to Section 5 and determine if the contact is straight, bending upward, or bending downward. If adjustment is required (contact is bent), loosen the screw that holds the contact support onto the locator assembly. Refer to Figure 3. 2. Place a contact with wire into the proper nest of the tool, and close the tool handles until the ratchet reaches the sixth click or until the contact support touches the contact. NOTE The ratchet has detents that create audible clicks as the tool handles are closed. 2 of 6 Rev D