Instruction Sheet PRO-CRIMPER*IIIHandCrimping ToolAssembly90575-1with 408--9887 DieAssembly90575-2 27 OCT 09 RevC PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications.Awideselectionofpoweredapplicationequipmentforextended--use,productionoperationsisavailable. Locator Assembly Stationary Jaw (Supplied with Die Assembly) Back of Tool (Wire Side) Front of Tool (Locator Side) Pivot Pin Die Assembly PRO--CRIMPER III Hand Crimping Tool Frame Moving Jaw 354940--1 (408--9930) Ratchet Adjustment Wheel ThePRO--CRIMPERIIIHandCrimpingTool isaCommercialgradetool and isdesignedprimarilyforfieldinstallation,repair,maintenancework,or Stationary prototypinginindustrial,commercial,orinstitutional applications.Product Handle crimpedwiththistool will meetthecrimpheightrequirementforhandtoolsin theappropriate114seriesspecification,butmaynotcomplywithotherfeature parametersofthespecification.TycoElectronicsoffersavarietyoftoolsto satisfyyourperformancerequirements.Foradditional information,contactthe Moving Handle Tooling Assistance Center at 1--800--722--1111. Wire TTEELLococaattoror CCoontantacctt TTEEDDiieeAAsssemsembbllyy Assembly Family Size(AWG) InsulDia StripLength 2.54 to 3.30 20--14 Commercial .100 to .130 44.37.37 ttoo 5.135.13 9905750575--22 5585158515--11 MMAATTEE--NN--LLOOKK** .172 to .202 (1) 18and(1) 16 Contacts 2.92 .115 Max or (2) 18 Suppliedwithdieassembly. Alsoavailableseparately. ContacttheTOOLING ASSISTANCE CENTER or PRODUCTINFORMATION (seebelow) for specific contactpartnumbers. Figure 1 Reasons for reissue are provided in Section 11, 1. INTRODUCTION REVISION SUMMARY. PRO--CRIMPER III Hand Crimping Tool Assembly 90575--1 consists of Die Assembly 90575--2 and PRO--CRIMPER III Hand Crimping Tool 2. DESCRIPTION (Figures1 and 2) Frame 354940--1. The die assembly consists of crimping dies and a locator assembly. The tool features a tool frame with a stationary jaw and handle, a moving jaw, a moving handle, and an Read these instructions thoroughly before crimping adjustable ratchet that ensures full contact crimping. any contacts. The tool frame holds a die assembly with two Dimensions on this sheet are in millimeters with crimping sections. NOTE inch equivalents provided in brackets . Figures and illustrations are for identification only and are The die assembly features a wire anvil, an insulation i not drawn to scale. anvil, a wire crimper, and an insulation crimper. E2009 Tyco Electronics Corporation, Harrisburg, PA TOOLING ASSISTANCE CENTER1--800--722--1111 This controlled document is subject to change. 1 of 6 PRODUCT INFORMATION1--800--522--6752 Forlatest revision and Regional CustomerService, All International Rights Reserved visit ourwebsite atwww.tycoelectronics.com TE logo and Tyco Electronics are trademarks. LOCB *Trademark. Otherproducts, logos, and company names used are the property of theirrespective owners.408-9887 PRO-CRIMPERIIIHandCrimpingToolAssembly90575-1 Locator Nut Assembly Tool Frame Locator Insulation Die Retaining Crimper Chamfer Pins Wire Crimper Offset Wire Anvil Chamfer Insulation Die Retaining Anvil Screws Figure 2 Attached to the outside of the frame is a locator screw just enough to hold the dies in place. Do not assembly, which contains a locator, a spring retainer, tighten the screw completely at this time. and a contact support. 8. Carefully close the tool handles, making sure Die retaining pins and die retaining screws are used that the anvils and crimpers align properly. to position and secure the dies in the tool frame. A Continue closing the tool handles until the ratchet nut is used on the upper die retaining screw to hold in the tool frame has engaged sufficiently to hold the locator assembly in place. the anvils and crimpers in place, then tighten both die retaining screws. 9. Place the locator assembly over the end of the 3. INSTALLATIONANDREMOVALOFDIESET long screw, and position the locator assembly ANDLOCATORASSEMBLY (Figure 2) against the side of the tool jaw. 1. Open the tool handles and remove the two die retaining screws from the tool jaws. 10. Place the nut onto the end of the long screw and tighten the nut enough to hold the locator 2. Place the wire anvil and insulation anvil so that assembly in place, while still allowing the locator to their chamfered sides and their marked surfaces slide up and down. face outward, when mounted in the moving jaw of the tool frame. 11. To disassemble, close the tool handles until the ratchet releases, remove the nut, the locator 3. Insert the two die retaining pins. assembly, the two die retaining screws, and the four die retaining pins, and slide the anvils and 4. Insert the short die retaining screw through the crimpers out of the tool jaws. jaw and through both anvil dies, and tighten the screw just enough to hold the dies in place. Do not tighten the screw completely at this time. 4. CONTACTSUPPORTADJUSTMENT (Figure 3) 5. Place the wire crimper and insulation crimper so The contact support is preset prior to shipment, NOTE that their chamfered sides and their marked but minor adjustment may be necessary. surfaces face outward, when mounted in the stationary jaw of the tool frame. i 6. Insert the two die retaining pins. 1. Make a sample crimp and determine if the 7. Insert the long die retaining screw through the contact is straight, bending upward, or bending jaw and through both crimper dies, and tighten the downward. 2 of 6 TycoElectronicsCorporation RevC