Instruction Sheet PRO-CRIMPER*IIIHand CrimpingToolAssembly90683-1 408--9935 withDieAssembly90683-2 09 OCT 09 RevC PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications.Awideselectionofpoweredapplicationequipmentforextended--use,productionoperationsisavailable. Locator Assembly Stationary Jaw (Supplied with Die Assembly) Back of Tool (Wire Side) Front of Tool (Locator Side) Pivot Pin Die Assembly PRO--CRIMPER III Hand Crimping Tool Frame Moving Jaw 354940--1 (408--9930) Ratchet Adjustment Wheel ThePRO--CRIMPERIIIHandCrimpingTool isaCommercialgradetool and isdesignedprimarilyforfieldinstallation,repair,maintenancework,or Stationary prototypinginindustrial,commercial,orinstitutional applications.Product Handle crimpedwiththistool will meetthecrimpheightrequirementforhandtoolsin theappropriate114seriesspecification,butmaynotcomplywithotherfeature parametersofthespecification.TycoElectronicsoffersavarietyoftoolsto satisfyyourperformancerequirements.Foradditional information,contactthe Moving Handle Tooling Assistance Center at 1--800--722--1111. Wire TETELLococaattoror CCoontantacctt TTEEDDiieeAAsssemsembbllyy Assembly Family Size(AWG) InsulDia StripLength 1.60 to 2.39 24--22 .063 to .094 DDyynnamicamicDD--33000000 3.303.30 ttoo 4.324.32 9906830683--22 5851558515--11 SeriesConnectors .130 to .170 1.80 to 2.59 20 .071 to .102 Suppliedwithdieassembly. Alsoavailableseparately. ContacttheTOOLING ASSISTANCE CENTER or PRODUCTINFORMATION (seebelow) for specific contactpartnumbers. Figure 1 Reasons for reissue are provided in Section 11, 1. INTRODUCTION REVISION SUMMARY. PRO--CRIMPER III Hand Crimping Tool Assembly 90759--1 consists of Die Assembly 90759--2 and PRO--CRIMPER III Hand Crimping Tool 2. DESCRIPTION (Figures1 and 2) Frame 354940--1. The die assembly consists of crimping dies and a locator assembly. The tool features a tool frame with a stationary jaw and handle, a moving jaw, a moving handle, and an Read these instructions thoroughly before crimping adjustable ratchet that ensures full contact crimping. any contacts. The tool frame holds a die assembly with two Dimensions on this sheet are in millimeters with crimping sections. NOTE inch equivalents provided in brackets . Figures and illustrations are for identification only and are The die assembly features a wire anvil, an insulation i not drawn to scale. anvil, a wire crimper, and an insulation crimper. E2009 Tyco Electronics Corporation, Harrisburg, PA TOOLING ASSISTANCE CENTER1--800--722--1111 This controlled document is subject to change. 1 of 6 PRODUCT INFORMATION 1--800--522--6752 Forlatest revision and Regional CustomerService, All International Rights Reserved visit ourwebsite atwww.tycoelectronics.com TE logo and Tyco Electronics are trademarks. LOCB *Trademark. Otherproducts, logos, and company names used are the property of theirrespective owners.408-9935 PRO-CRIMPERIIIHandCrimpingToolAssembly90683-1 Locator Nut Assembly Tool Frame Locator Insulation Die Retaining Crimper Chamfer Pins Wire Crimper Offset Wire Anvil Chamfer Insulation Die Retaining Anvil Screws Figure 2 Attached to the outside of the frame is a locator surfaces face outward, when mounted in the assembly, which contains a locator, a spring retainer, stationary jaw of the tool frame. and a contact support. 6. Insert the two die retaining pins. Die retaining pins and die retaining screws are used 7. Insert the long die retaining screw through the to position and secure the dies in the tool frame. A jaw and through both crimper dies, and tighten the nut is used on the upper die retaining screw to hold screw just enough to hold the dies in place. Do not the locator assembly in place. tighten the screw completely at this time. 8. Carefully close the tool handles, making sure 3. INSTALLATIONANDREMOVALOFDIESET that the anvils and crimpers align properly. ANDLOCATORASSEMBLY (Figure 2) Continue closing the tool handles until the ratchet in the tool frame has engaged sufficiently to hold 1. Open the tool handles and remove the two die the anvils and crimpers in place, then tighten both retaining screws from the tool jaws. die retaining screws. 2. Place the wire anvil and insulation anvil so that 9. Place the locator assembly over the end of the their chamfered sides and their marked surfaces long screw, and position the locator assembly face outward, when mounted in the moving jaw of against the side of the tool jaw. the tool frame. 10. Place the nut onto the end of the long screw 3. Insert the two die retaining pins. and tighten the nut enough to hold the locator assembly in place, while still allowing the locator to 4. Insert the short die retaining screw through the slide up and down. jaw and through both anvil dies, and tighten the 11. To disassemble, close the tool handles until the screw just enough to hold the dies in place. Do not ratchet releases, remove the nut, the locator tighten the screw completely at this time. assembly, the two die retaining screws, and the 5. Place the wire crimper and insulation crimper so four die retaining pins, and slide the anvils and that their chamfered sides and their marked crimpers out of the tool jaws. 2 of 6 TycoElectronicsCorporation RevC