4897:)9/54 .++9 ( 3+.*//,2 % + +9/4- 552 +, *69+7 2*+ & 33 /4 +*+7 +, 7/49+* /7):/9 57* 549)9 57* :66579 /=9:7+ :8953+7 +8/-4+* 4-%(1 /) /2+3+/.2 Figure 1 the contacts from pushing out of the housing. The adapter presses on the top surface of the pin header Seating Tools 90755 are used to seat ZPACK when the applicator ram applies force to the seating 2mm pins headers with ACTION PIN contacts to tool. allow solderless pc board installation. Each seating tool is specifically designed for the number of positions in the pin header. Refer to Figure 1. Read these instructions thoroughly before using the seating tool. / 1 400/13 +6341( A fixture must be used to provide proper support for the pc board and alignment of the seating tool to the contacts, and to protect the pc board and and pin header from damage. The pc board support fixture must be designed for the specific needs according to Reasons for reissue of this instruction sheet are Instruction Sheet 4086927. provided in Section 7, REVISION SUMMARY. 00,+& 3+/.//,+.* Power for seating tools must be provided by a machine capable of supplying a downward force of The seating tool consists of an adapter and a blade. 133 Newtons (N) 30 lb per contact. SM3 Frame During seating, the blade sits inside the pin header Assembly 814700 (customer manual 4095626 engaging the housing floor and contacts preventing provides instructions) can be used/8)5497522+**5):3+49/88:(0+)995).4-+ >)5 2+)9754/)8 576579/54 77/8(:7- 5, 22 49+749/542 /-.98 +8+7 +* % 5729+897+ /8/544+-/542 :8953+7 +7 /)+ 25-54* >)5 2+)9754/)87+97*+3718 /8/95:7<+(8/9+9555 37&/(,(&31/.+&2 &/- 7*+371 9.+7675*:)98 25-58 4*)5364>43+8:8+*7+9.+6756+79>5,9.+/77+86+)9/ +5<4+78 % of pc board support fixture, pc board, pin header, and seating tool. When setting up equipment to seat pin headers, pay particular attention to the following: The seating tool must be matched to the pin header The seating tool, pin header, and applicator ram must be properly aligned before cycling the tool 6. Cycle the tool to seat the pin header in the pc board. Then retract the ram, and carefully remove the seating tool. Check to make sure that the pin header has been properly seated. 7. Repeat Steps 2 through 6 until all pin headers are seated. 1. Set seating height to the dimension shown in Figure 2 (applicator shut height will equal the seating height PLUS the combined thicknesses of the pc board and pc board support fixture). Each seating tool is assembled and inspected before shipment. It is recommended that the tool be 2. Position the pin header onto pc board so that inspected immediately upon arrival at your facility to the contacts are properly aligned to the pc board ensure that the tool has not been damaged during and pc board support fixture. shipment. 3. Insert the pin header into pc board until the & % contacts are resting securely on, but have not fully entered, the board. It is recommended that each operator be made aware of, and responsible for, the following steps of daily 4. Position the seating tool onto the pin header, maintenance: making sure that the tool is bottomed on the housing floor. 1. Remove dust, moisture, and contaminants with a clean, soft brush or a lintfree cloth. Do NOT use 5. Center the seating tool and pin header under the objects that could damage the tool components. applicator ram of the tool. Slowly lower the ram until it just meets the seating tool. Verify alignment 2. Ensure that setscrews are in place and secured. % ** ++& .*, ( /3 *1) .&) ** .&) & %. &) , .&) ** *..* *) */-&) **, * &) , ++& .*, %/. & %. *)- ), &).* - ( /3 *1) &) * , ) * , .&*) + /++*,. &2./ * , * , /++*,. &2./ Figure 2 * 3 * .,*)& - *,+*, .&*) 0