Instruction Sheet PRO-CRIMPER*IIIHand CrimpingToolAssembly90759-1 408--9962 withDieAssembly90759-2 03 MAY 11 Rev C PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications.Awide selection ofpowered application equipmentforextended--use,production operationsisavailable. Locator Assembly Stationary Jaw (Supplied with Die Assembly) Back of Tool (Wire Side) Front of Tool (Locator Side) Pivot Pin Die Assembly PRO--CRIMPER III Hand Crimping Tool Frame Moving Jaw 354940--1 (408--9930) Ratchet Adjustment Wheel The PRO--CRIMPERIIIHand Crimping Tool isa Commercialgrade tool and isdesignedprimarilyforfieldinstallation,repair,maintenancework,or Stationary prototypingin industrial,commercial,orinstitutional applications.Product Handle crimped with thistool will meetthe crimp heightrequirementforhand toolsin the appropriate 114 seriesspecification,butmaynotcomplywith otherfeature parametersofthe specification.TEConnectivityoffersa varietyoftoolsto satisfyyourperformance requirements.Foradditional information,contactthe Moving Handle Tooling Assistance Center at 1--800--722--1111. Wire TETELLococaattoror CCoontantacctt TTEEDDiieeAAsssemsembbllyy Assembly Family Size(AWG) InsulDia StripLength 3.20 to 3.71 1.50 to 2.39 22--20 Mini Universal .059 to .094 .126 to .146 9075990759--22 5585168516--11 MMAATTEE--NN--LLOOKK** OORR (2) 3.38 max Connectors (2)3.50to3.99 18, (2) 22 (2) .133 max (2) .138 to .157 Suppliedwithdieassembly.Alsoavailableseparately. ContacttheTOOLING ASSISTANCECENTER orPRODUCTINFORMATION (seebelow)forspecific contactpartnumbers. Figure 1 1. INTRODUCTION any contacts. PRO--CRIMPER III Hand Crimping Tool Dimensions on this sheet are in millimeters with NOTE Assembly 90759--1 consists of Die Assembly inch equivalents provided in brackets . Figures 90759--2 and PRO--CRIMPER III Hand Crimping Tool and illustrations are for identification only and are i Frame 354940--1. The die assembly consists of not drawn to scale. crimping dies and a locator assembly. Reasons for reissue are provided in Section 11, Read these instructions thoroughly before crimping REVISION SUMMARY. E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change. 1 of 6 All Rights Reserved PRODUCT INFORMATION 1--800--522--6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com LOCB TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.408-9962 Locator Nut Assembly Tool Frame Locator Insulation Die Retaining Crimper Chamfer Pins Wire Crimper Offset Wire Anvil Chamfer Insulation Die Retaining Anvil Screws Figure 2 2. DESCRIPTION (Figures 1 and 2) screw just enough to hold the dies in place. Do not tighten the screw completely at this time. The tool features a tool frame with a stationary jaw 5. Place the wire crimper and insulation crimper so and handle, a moving jaw, a moving handle, and an that their chamfered sides and their marked adjustable ratchet that ensures full contact crimping. The tool frame holds a die assembly with two surfaces face outward, when mounted in the crimping sections. stationary jaw of the tool frame. 6. Insert the two die retaining pins. The die assembly features a wire anvil, an insulation anvil, a wire crimper, and an insulation crimper. 7. Insert the long die retaining screw through the jaw and through both crimper dies, and tighten the Attached to the outside of the frame is a locator screw just enough to hold the dies in place. Do not assembly, which contains a locator, a spring retainer, tighten the screw completely at this time. and a contact support. 8. Carefully close the tool handles, making sure Die retaining pins and die retaining screws are used that the anvils and crimpers align properly. to position and secure the dies in the tool frame. A Continue closing the tool handles until the ratchet nut is used on the upper die retaining screw to hold in the tool frame has engaged sufficiently to hold the locator assembly in place. the anvils and crimpers in place, then tighten both die retaining screws. 3. INSTALLATIONANDREMOVALOFDIESET 9. Place the locator assembly over the end of the ANDLOCATORASSEMBLY (Figure 2) long screw, and position the locator assembly against the side of the tool jaw. 1. Open the tool handles and remove the two die retaining screws from the tool jaws. 10. Place the nut onto the end of the long screw and tighten the nut enough to hold the locator 2. Place the wire anvil and insulation anvil so that assembly in place, while still allowing the locator to their chamfered sides and their marked surfaces slide up and down. face outward, when mounted in the moving jaw of the tool frame. 11. To disassemble, close the tool handles until the ratchet releases, remove the nut, the locator 3. Insert the two die retaining pins. assembly, the two die retaining screws, and the 4. Insert the short die retaining screw through the four die retaining pins, and slide the anvils and jaw and through both anvil dies, and tighten the crimpers out of the tool jaws. 2 of 6 RevC