Instruction Sheet PRO-CRIMPER*IIIHand CrimpingToolAssembly90869-1 408--9964 withDieAssembly90869-2 21 Mar 11 Rev D PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications.Awide selection ofpowered application equipmentforextended--use,production operationsisavailable. Locator Assembly Stationary Jaw (Supplied with Die Assembly) Back of Tool (Wire Side) Front of Tool (Locator Side) Pivot Pin Die Assembly PRO--CRIMPER III Hand Crimping Tool Frame Moving Jaw 354940--1 (408--9930) Ratchet Adjustment Wheel The PRO--CRIMPER IIIHand Crimping Tool isa Commercialgrade tool and isdesigned primarilyforfield installation,repair,maintenance work,or Stationary prototyping in industrial,commercial,orinstitutional applications.Product Handle crimped with thistool will meetthe crimp heightrequirementforhand toolsin the appropriate 114 seriesspecification,butmaynotcomplywith otherfeature parametersofthe specification.TEConnectivityoffersa varietyoftoolsto satisfyyourperformance requirements.Foradditional information,contactthe Moving Handle Tooling Assistance Center at 1--800--722--1111. Wire TETELLococaattoror CCoontantacctt TTEEDDiieeAAssemssembbllyy Assembly Family Size(AWG) InsulDia StripLength 24--22 ..006262 CCoommermmerccialial 1.271.27 -- 2.792.79 33.05.05 ++ 0.380.38 9908690869--22 5585168516--11 Pin and Socket .050 -- .110 .120 + .015 20--18 Supplied with die assembly.Also available separately. Contactthe Tooling Assistance CenterorProductInformation (see below)forspecific contactpartnumbers. Figure 1 Reasons for reissue are provided in Section 11, 1. INTRODUCTION REVISION SUMMARY. PRO--CRIMPER III Hand Crimping Tool Assembly 90869--1 consists of Die Assembly 90869--2 and PRO--CRIMPER III Hand Crimping Tool 2. DESCRIPTION (Figures 1 and 2) Frame 354940--1. The die assembly consists of crimping dies and a locator assembly. The tool features a tool frame with a stationary jaw and handle, a moving jaw, a moving handle, and an Read these instructions thoroughly before crimping adjustable ratchet that ensures full contact crimping. any contacts. The tool frame holds a die assembly with two Dimensions on this sheet are in millimeters with crimping sections. NOTE inch equivalents provided in brackets . Figures and illustrations are for identification only and are The die assembly features a wire anvil, an insulation i not drawn to scale. anvil, a wire crimper, and an insulation crimper. E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change. 1 of 6 All Rights Reserved PRODUCT INFORMATION 1--800--522--6752 For latest revision and Regional Customer Service, visit our website at www.te.com TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. LOC B *Trademark. Other logos, product and/or Company names may be trademarks of their respective owners.408-9964 Locator Nut Assembly Tool Frame Locator Insulation Die Retaining Crimper Chamfer Pins Wire Crimper Offset Wire Anvil Chamfer Insulation Die Retaining Anvil Screws Figure 2 Attached to the outside of the frame is a locator surfaces face outward, when mounted in the assembly, which contains a locator, a spring retainer, stationary jaw of the tool frame. and a contact support. 6. Insert the two die retaining pins. Die retaining pins and die retaining screws are used 7. Insert the long die retaining screw through the to position and secure the dies in the tool frame. A jaw and through both crimper dies, and tighten the nut is used on the upper die retaining screw to hold screw just enough to hold the dies in place. Do not the locator assembly in place. tighten the screw completely at this time. 8. Carefully close the tool handles, making sure 3. INSTALLATIONANDREMOVALOFDIESET that the anvils and crimpers align properly. ANDLOCATORASSEMBLY (Figure 2) Continue closing the tool handles until the ratchet in the tool frame has engaged sufficiently to hold 1. Open the tool handles and remove the two die the anvils and crimpers in place, then tighten both retaining screws from the tool jaws. die retaining screws. 2. Place the wire anvil and insulation anvil so that 9. Place the locator assembly over the end of the their chamfered sides and their marked surfaces long screw, and position the locator assembly face outward, when mounted in the moving jaw of against the side of the tool jaw. the tool frame. 10. Place the nut onto the end of the long screw 3. Insert the two die retaining pins. and tighten the nut enough to hold the locator assembly in place, while still allowing the locator to 4. Insert the short die retaining screw through the slide up and down. jaw and through both anvil dies, and tighten the 11. To disassemble, close the tool handles until the screw just enough to hold the dies in place. Do not ratchet releases, remove the nut, the locator tighten the screw completely at this time. assembly, the two die retaining screws, and the 5. Place the wire crimper and insulation crimper so four die retaining pins, and slide the anvils and that their chamfered sides and their marked crimpers out of the tool jaws. 2 of 6 RevD