Instruction Sheet PRO-CRIMPER* III Hand Crimping Tool Assembly 90872-1 with 408-9967 Die Assembly 90872-2 DEC 22 11 Rev D PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available. Locator Assembly Stationary Jaw (Supplied with Die Assembly) Back of Tool (Wire Side) Front of Tool (Locator Side) Pivot Pin Die Assembly Moving Jaw PRO-CRIMPER III Hand Crimping Tool Frame 354940-1 (408-9930) Ratchet Adjustment Wheeel Stationary Handle The PRO-CRIMPER III Hand Crimping Tool is a Commercial grade tool and is designed primarily for feild installation, repair, maintenance work, or prototyping in industrial, Moving commercial, or institutional applications. Product crimped with this tool will meet the crimp Handle height requirements for hand tools found in the appropriate 114 series specification, but may not comply with other features or parameters of the specification. Tyco Electronics offers a variety of tools to satisfy your performance requirements. For additional information, contact the Tooling Assistance Center at 1-800-722-1111. WIRE TE DIE TE LOCATOR CONTACT SIZE INSULATION STRIP LENGTH ASSEMBLY ASSEMBLY FAMILY (AWG) DIAMETER (mm IN.) 24-22 .093 Commercial 3.96 to 4.72 90872-2 58516-1 2.79 .110 Max Pin and Socket .156 to .186 20-18 Call the TOOLING ASSISTANCE CENTER or PRODUCT INFORMATION (see below) for part numbers. Figure 1 Dimensions on this sheet are in millimeters with 1. INTRODUCTION NOTE inch equivalents provided in brackets . Figures and PRO-CRIMPER III Hand Crimping Tool Assembly illustrations are for identification only and are not i 90872-1 consists of Die Assembly 90872-2 and drawn to scale. PRO-CRIMPER III Hand Crimping Tool Frame Reasons for reissue are provided in Section 11, 354940-1. The die assembly consists of crimping dies REVISION SUMMARY. and a locator assembly. Read these instructions thoroughly before crimping 2. DESCRIPTION any contacts. Refer to Figure 1 and Figure 2. 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. 1 of 6 All Rights Reserved PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com LOC B TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. 408-9967 Locator Assembly Nut Tool Frame Locator Insulation Die Retaining Pins Chamfer Crimper Wire Crimper Offset Wire Anvil Insulation Chamfer Die Retaining Screws Anvil Figure 2 The tool features a tool frame with a stationary jaw 5. Place the wire crimper and insulation crimper and handle, a moving jaw, a moving handle, and an so that their chamfered sides and their marked adjustable ratchet that ensures full contact crimping. surfaces face outward, when mounted in the stationary jaw of the tool frame. The tool frame holds a die assembly with two crimping sections. 6. Insert the two die retaining pins. See Figure 2. The die assembly features a wire anvil, an insulation 7. Insert the long die retaining screw through the anvil, a wire crimper, and an insulation crimper. jaw and through both crimper dies, and tighten Attached to the outside of the frame is a locator the screw just enough to hold the dies in place. assembly, which contains a locator, a spring retainer, Do not tighten the screw completely at this time. and a contact support. 8. Carefully close the tool handles, making sure Die retaining pins and die retaining screws are used to that the anvils and crimpers align properly. position and secure the dies in the tool frame. A nut is 9. Continue closing the tool handles until the used on the upper die retaining screw to hold the ratchet in the tool frame has engaged sufficiently locator assembly in place. to hold the anvils and crimpers in place, then tighten both die retaining screws. 3. INSTALLATION AND REMOVAL OF DIE SET AND LOCATOR ASSEMBLY 10. Place the locator assembly over the end of the long screw, and position the locator assembly 1. Open the tool handles and remove the two die against the side of the tool jaw. retaining screws from the tool jaws. See Figure 2. 11. Place the nut onto the end of the long screw and tighten the nut enough to hold the locator 2. Place the wire anvil and insulation anvil so that assembly in place, while still allowing the locator their chamfered sides and their marked surfaces to slide up and down. face outward, when mounted in the moving jaw of the tool frame. 12. To disassemble, close the tool handles until the ratchet releases, remove the nut, the locator 3. Insert the two die retaining pins. assembly, the two die retaining screws, and the 4. Insert the short die retaining screw through the four die retaining pins, and slide the anvils and jaw and through both anvil dies, and tighten the crimpers out of the tool jaws. screw just enough to hold the dies in place. Do not tighten the screw completely at this time. Rev D 2 of 6