CAP200 Series Contactor With 1 Form A (SPST-NO) Contacts Rated up to 500 Amps, 12-900VDC Product Facts Designed to be the smallest, lightest weight, lowest cost sealed contactor in the industry with its current rating. Built-in coil economizer only 1.7W hold power 12VDC and it limits back EMF to 0V. (models requiring extenal economizer also available). Optional auxiliary contact for easy monitoring of power contact postion. Hermetically sealed intrinsically safe, operates in explosive/harsh environments with no oxidation or contamination of coils or contacts, including long periods of non-operation. Versatile coil and power connections. UL Recognized for the U.S. and Canada (File E208033). CE marked for EC applications. AIAG QS9000 designed, built For factory-direct application assistance, dial and approved 800-253-4560, ext. 2053, or 805-220-2053. Performance Data Parameter Units Value for CAP200 Series Coil Operating Voltage (valid over temperature range) Contact Arrangement, power contacts 1 Form A (SPST-NO) Voltage (will operate) 9-36VDC 32-95VDC 48-95VDC Rated Operating Voltage VDC 12 - 900 Voltage (Max.) 36VDC 95VDC 95VDC Continuous (Carry) Current, Typical A 500 85C, 400 mcm conductors Pickup (close) Voltage Max. 9VDC 32VDC 48VDC Consult Factory for required conductors for higher currents Hold Voltage (Min.) 7.5VDC 22VDC 34VDC 1/ Make/Break Current at Various Voltages A See next page Dropout (open) Voltage (Min.) 6VDC 18VDC 27VDC 1 3 / / Break Current at 320VDC A 2,000, 1 cycle Inrush Current (Max.) 3.8A 1.3A 0.7A Contact Resistance, Typ. ( 200A) mohms 0.2 Holding Current (Avg.) 0.13A 12V, 0.07A 24V 0.03A 48V 0.02A 72V Load Life Cycles See next page Inrush Time (Max.) 130ms 130ms 130ms Mechanical Life Cycles 1 million Contact Arrangement, auxiliary contacts 1 Form A (SPST-NO) Aux. Contact Current, Max. A 2A 30VDC / 3A 125VAC Aux. Contact Current, Min. mA 100mA 8V Aux. Contact Resistance, Max. ohms 0.417 30VDC / .150 125VAC Part Numbering System Dielectric Withstanding Voltage Vrms 2,200 sea level 2 Typical Part Number CAP200 A A A N A / Insulation Resistance 500VDC megohms 100 Series: Shock, 11ms 1/2 sine, peak, operating G 20 CAP200 = 500 Amp, 12-900VDC Contactor Vibration, sine, 80-2000Hz., peak G 20 Contact Form: Operating Temperature C -40 to +85 A = Normally Open H = Normally Open with Aux. Contacts Weight, Nominal lb.(kg) .95 (.43) Coil Voltage: A = 9-36VDC (1 = requires external coil economizer) 1/ D = 32-95VDC (2 = requires external coil economizer) Main power contacts 2/ J = 48-95VDC (3 = requires external coil economizer) 50 at end of life 3/ Does not meet dielectric & IR after test, 1700 amp for unit with Aux. Contacts Coil Wire Length: 4/ Use with AMP LOUVERTAC 5-192013-9. Consult factory for threaded mount socket. A = 15.3 in (390 mm) B = 6.0 in (152 mm) Coil Terminal Connector: N = None E = 9-pin subminiature D plug mounted on contactor housing F = 9-pin subminiature D plug mounted on 15.3 in (390 mm) flying leads. 2004 by Tyco Electronics Corporation. All Rights Reserved. X = Special configuration (consult factory) KILOVAC, AMP, LOUVERTAC and TYCO are trademarks. Mounting & Power Terminals: 4/ Other products and company names mentioned herein may be trademarks of their A = Bottom Mount & Male 10mm x 8 Terminals C = Plug-in Terminals respective owners. 1 Catalog 1654770 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 6-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-896728 VDC 120 VDC 600 VDC 900 VDC 1800 VDC 400 VDC 270 VDC 500 Amp, 12-900VDC Contactor with 1 Form A (SPST-NO) Contacts CAP200 Series (Continued) Outline Dimensions M8 x 1.25 POWER TERMINALS 1.05 .01 2.29 .02 DIA (HARDWARE SUPPLIED): (26.67 .26) (58.19 .51) 2 X M8 WASHER, STAINLESS 2 X M8 LOCKWASHER SPLIT RING, STAINLESS 2 X M8 x 1.25 NUT, STAINLESS TORQUE 80 TO 100 IN-LB (8.8 TO 11 NM) A1 POSITIVE TERMINAL A2 NEGATIVE TERMINAL .225 .01DIA (5.72 .26) MOUNTING HARDWARE (NOT SUPPLIED): 2 X M5 BOLT 2 X M5 LOCKWASHER 2 X M5 NARROW WASHER TORQUE 15 TO 30 IN-LB (1.7 TO 3.3 NM) 1.65 .01 (42.0 .26) 2.688 .01 (68.28 .26) WHITE = AUXILIARY CONTACT (WHEN ORDERED) AUXILIARY CONTACT LEADS BLACK = COIL RED = + COIL COIL LEADS SEE COIL WIRE LENGTH IN P/N 2.20 .025 2.85 .025 STAINLESS (55.81 .63) (72.3 .63) 2.04 .02 DIA (51.94 .51) .55 .025 (14.04 .63) 2.05 .02 3.17 .01 .5 .01 (52 .51) (80.48 .26) (12.6 .26) 2.58 .02 (65.6 .51) Estimated Make & Break Power Switching Ratings Electrical Load Life Ratings for Typical Applications Continuous Current Carry Region 200A Non-continuous Current Carry Region Make/Break Life Capacitive & Resistive Loads at 320VDC (1) (2) 100,000 90% capacitive pre-charge (make only) see chart below Cycles 50,000 80% capacitive pre-charge (make only) see chart below Cycles 50 10,000 200A make/break (2 consecutive, reverse polarity) (1) Cycles 12 2,000A (break only) (1) Cycles 1* (1) Resistive load includes inductance L = 25H. Load 2500A tested 200H. 1,000 (2) Life based on projected Weibull Life with 95% teliability. * Does not meet dielectric and IR after test. 100 CAP200 CAPACITIVE MAKE TEST CURVES 700 650 10 600 550 80% Minimum Pre Charge 500 1 1 10 100 1,000 10,000 450 NOTES: Load Current (Amps) 1) FOR RESISTIVE LOADS WITH 300 H MAXIMUM INDUCTANCE. 400 90% Nominal 2) ESTIMATES BASED ON EXTRAPOLATED DATA. USER IS ENCOURAGED TO VERIFY RATING IN ACTUAL APPLICATION. Pre Charge 3) END OF LIFE WHEN DIELECTRIC STRENGTH BETWEEN TERMINALS FALLS BELOW 50MEGOHMS 500VDC. 350 4) THE MAXIMUM CONTACT MAKE AND BREAK POWER IS ESTIMATED AT 208KW. BREAK ONLY ABOVE 208KW TO AVOILD CONTACT WELDING. 300 250 200 150 100 50 0 0.0 0.5 1.0 1.5 2.0 mS For factory-direct application assistance, dial 1654770 2.5M KRG FP 6-04 800-253-4560, ext. 2053, or 805-220-2053. Printed in U.S.A. 2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Estimated Life (Cycles) Amps