SPECIFICATION CONTROL DRAWING 1) SOLDERSHIELD: Qty./kit: 1 3) CRIMP, Qty./kit: 2 2) SEALING SLEEVE, Qty./kit: 2 Product SolderShield Sealing Sleeve Crimp Name L1 A B C L2 D E Color max min min min ref max min Code D-150-0330 108.0 9.0 10.5 4.3 14.6 2.69 1.63 Blue 4.250 0.355 0.413 0.170 0.575 0.106 0.064 D-150-0331 106.0 6.0 7.5 2.8 12.7 2.03 1.14 Red 4.175 0.236 0.295 0.110 0.500 0.080 0.045 D-150-0333 106.0 5.0 6.5 2.8 12.7 2.03 1.14 Red 4.175 0.197 0.256 0.110 0.500 0.080 0.045 MATERIALS 1. SOLDERSHIELD: Qty/kit: 1 INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene fluoride. SHIELD: Solder impregnated, flux coated, tin-plated copper braid. SOLDER: TYPE Sn63 per ANSI / J-STD-006. FLUX: TYPE ROM1 per ANSI / J-STD-004. SEALING RINGS: Thermally stabilized thermoplastic. 2. SEALING SLEEVE: Qty/kit: 2 INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene fluoride. SEALING RINGS: Immersion resistant thermoplastic. 3. CRIMP: Tin-plated copper. Color Code: See Table. Qty/kit: 2 BASE METAL: Copper Alloy 10100 or 10200 per ASTM B75. PLATING: Tin-plated per ASTM B545. APPLICATION 1. These kits are used to provide an environment resistant 2-to-1 or 1-to-1 in-line splice in 22, 24 or 26AWG twisted shielded pair cables having tin or silver-plated primary conductors and tin or silver-plated shields, and having an insulation rated for at least 135 C. 2. Temperature range: -55C to +150 C. TITLE: Tyco Electronics Corporation SHIELDED CABLE SPLICE KIT 300 Constitution Drive, Raychem Menlo Park, CA. 94025, U.S.A. TIN-PLATED SHIELD AND CRIMP DOCUMENT NO.: Unless otherwise specified dimensions are in millimeters. Inches dimensions are shown in brackets D-150-0330/-0331/-0333 TOLERANCES: ANGLES: N/A Tyco Electronics reserves the right to amend 0.00 N/A this drawing at any time. Users should REV.: DATE: 0.0 N/A ROUGHNESS IN evaluate the suitability of the product for their B 2-Aug-06 0 N/A MICRON application. PREPARED BY: DCR NUMBER: REPLACES: CAGE CODE : SCALE: SIZE: SHEET: mforonda D060208 D060090 06090 --- A 1 of 3 2006 Tyco Electronics Corporation. All rights reserved. SolderShield is a trademark of Tyco Electronics Corporation. If this document is printed it becomes uncontrolled. Check for the latest revision. SPECIFICATION CONTROL DRAWING INSTALLATION PROCEDURE 1. Splice Kit selection: Product 1-to-1 Cable Splicing 2-to-1 Cable Splicing Name Maximum Minimum Conductor Conductor Maximum Minimum Conductor Conductor Cable OD Shield OD CMA AWG Cable OD Shield OD CMA (*) AWG D-150-0330 9.0 0.355 4.8 0.190 779 2,680 - 5.25 0.206 2.69 0.106 779 - 1,510 22 D-150-0331 6.0 0.236 3.5 0.137 304 - 1,510 22-24 3.75 0.147 2.03 0.080 304 - 950 24 D-150-0333 5.0 0.197 2.5 0.098 304 - 1,510 24-26 3.25 0.128 2.03 0.080 304 - 950 26 (*) Total CMA (two conductors) must fall between these values. 2. Cable preparation. See figures below. Tolerances: All lengths 0.50 0.020 The short primary on cable side A is to be connected to the long primary on cable side B. Cable side A (2-cables) Cable side B (single cable) D-150-0330 2-to-1 cable splicing - single cable conductors (Cable side B) must be folded back to increase CMA and meet the minimum required. Cable side A (2-cables) Cable side B (single cable) 3. Application Equipment a) AD-1377 crimp tool or equivalent. b) Steinel HL1802E Heat Gun with a SolderSleeve reflector (Setting of 11 12) Unless otherwise specified dimensions are in millimeters. Inches dimensions are shown in brackets DOCUMENT NO.: DCR NUMBER: REV.: DATE: SHEET: D060208 B 1-Aug-06 2 of 3 D-150-0330/-0331/-0333 2006 Tyco Electronics Corporation. All rights reserved. SolderShield is a trademark of Tyco Electronics Corporation. If this document is printed it becomes uncontrolled. Check for the latest revision.