KILOVAC High Voltage DC Contactors KILOVAC High Voltage DC Contactors KILOVAC EV100 Series Contactor With 1 Form X Contacts Rated 100 Amps Continuous, 600 Vdc Resistive Load Performance Product Facts (polarity sensitive) n Hermetically sealed 50A make/break +400Vdc 50,000 cycles n Operates in explosive/ harsh 50A make/break +600Vdc environments without 25,000 cycles oxidation or contamination 100A make/break +400Vdc of contacts, during long 6,000 cycles periods of non-operation 100A make/break +600Vdc n 8kV isolation between open 5,000 cycles contacts permits use for 100A make/break -400Vdc high voltage isolation and 1,000 cycles carry 100A make/break -600Vdc 25 cycles n Coil economizer allows for operation between 9-36 VDC 200A make/break +400Vdc 500 cycles n Designed and built in 200A make/break +600Vdc accordance with AS 9100 200 cycles 1,000A break only +400Vdc 5 cycles 600A break only +600Vdc 5 cycles Description Physical or Other Properties 600A make only 10 cycles Low cost, 600 Vdc, 100 Hermetically sealed Maximum Short Circuit Current amp, hermetically sealed Safe for harsh/corrosive (1/2 cycle, 60 Hz) 1,250A DC contactor environments (through closed contacts) Economized coil for low Dielectric Withstand Voltage No contact oxidation over power consumption Between Open Contacts 2,2000Vrms periods of non-use Contacts to Coil 1,500Vrms/4,000Vdc between 9-36 VDC Mechanical Insulation Resistance, Terminal to Bottom mount, not position Terminal / Terminals to Coil Small size: 1.5 x 1.5 sensitive When New 100 megohms, min. approximately 500Vdc One million cycle mechani- At End of Life 50 megohms, min. Weight: 130 grams cal life 500Vdc Performance Data Applications Mechanical Life 106 Physical Data Power/motor control circuit Operate & Release Time Contact Arrangement, Main isolation, circuit protection Operate Time Max. 30ms Contacts SPST-NO (Form X) and safety in industrial Operate Bounce Max. 5ms Dimensions See drawings on next machinery Release Time 10ms page Automotive battery switching Weight 4.58 oz (130g) Environmental Data and backup Shock, 11ms 1/2 sine (operating) Electrical Data Solar inverter switching 20G peak Voltage Rating, Main Contacts Sine Vibration, 20G peak Automotive pre-charge Switching (Max) 750VDC 55-2,000 Hz. Current Rating, Main Contacts Test Equipment Operating Temperature Range Switching 7 Power distribution 1 -40C to +85C Continuous 100A 2 Short Term, 3 Minutes 200A Noise Emission (at 100 mm Electrical distance) 70dB(a) Contact Voltage Drop, Main Contact arrangement: SPST- Contacts 0.05 max rated current NO (Form X., Double Make) Notes 2 1 Voltage rating: 8.4mm conductor. Current rating is affected by conductor size. 5-600 Vdc at 100 Amps Keep terminals below 150C max. 50K cycles Make/Break: continuous. 2 3 minutes at +40C ambient, 1 50 Amps at 400 Vdc minute at 80C ambient with 2 25K cycles Make/Break: ( 8 AWG) conductor. 8.4mm 50 Amps at 600 Vdc Holding current: 0.15 Amps at 24 Vdc For factory-direct application assistance, dial 800-253-4560, ext. 2055, or Operate time: 30 ms max. 805-220-2055. 727 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change.KILOVAC High Voltage DC Contactors KILOVAC EV100 Series (Continued) Outline Dimensions 1.56 NOTE 1. MOUNTING HARDWARE (NOT SUPPLIED) 39.6 NOTE 2 2 X M4 BOLT, LOCKWASHER AND WASHER TORQUE: 20 IN-LBS (2.3 NM) MAX Bottom Mount NOTE 2. LOAD TERMINALS-2 PLCS HARDWARE NOT SUPPLIED 2 X M5 BOLT, LOCKWASHER AND WASHER 2.12 .70 1.82 TORQUE: 30-40 IN-LBS (3.4 TO 4.5 NM) 53.8 17.8 46.2 DEPTH: 7 THREADS MAX .18 2 X (NOTE 1) 4.57 LEAD LENGTH 15 +/-.5 381 +/-12.7 FROM TOP OF TERMINAL SEAT 1.77 44.96 1.53 38.86 1.78 1.71 .30 45.2 3.4 7.62 1.49 37.9 Ordering Information Coil Data (Internal Coil Economizer) Coil Voltage Range 9-32 Vdc Maximum Pickup Current (20C) 1.5A Typical Part Number EV100 AAANA Average Holding Current (20C) 0.25A 12Vdc/0.15A 24Vdc Series: Pickup Voltage (20C) 9Vdc EV100 = 100A, 600 Vdc Contactor Dropout Voltage 8Vdc Pickup Pulse (max.) 100 ms Contact Form: Coil Resistance +/-5% (20C) 8.0 A = Normally Open Coil Economizer Frequency 19.6 kHz Coil Voltage: Coil Power Typ. (over temp range) 3-4W 9-36 Vdc Coil Wire Length: A = 15 inches .4M Coil Termination: N = None Stripped Wires Mounting: A = Bottom Mount 2X 8, M5X10 Mains Specifications are subject to change without notice. For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 728 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change.