l Jlt ..aADAN1LS MANUFACTURING PT-150H -.., w, CORPORATION WIRE CRIMP PULL TESTER DATASHEET 1. SAFETY PT-150H The Alphotron PT -150H Wire Crimp Pull Tester is a force measurement device, and operators should wear safety glosses for eye protection because foreign objects con be thrown from the piece under test. prevent fire and shock hazard, do not expose this To equipment to moisture. Always unplug the AC line cord prior to FORWARD SELF servicing. TIGHTENING GRIP exceed the roted force capacity (150 lb., 68 kg) of REAR SLOTTED the PT-150H. The unit may be domoged, and the operator or WHEEL GRIP others in the immediate vicinity injured under extreme force conditions. 2. SETUP The Alphotron PT -150H is shipped from the factory assembled, calibrated, and tested. For best results, users should familiarize themselves with the setup and operation of the unit before placing it in service. To operate, set the PT-150H on a flat, level surface in a horizontal position. To prevent damage to the force sensing device, handle the unit by the base plate on y. Six mounting holes in the l base ore provided to permanently bolt it in position, if desired. NOTE: The rubber feet in the base plate need to be removed if permanent mounting is desired. 3. OPERATION With the switch on the left side of the unit turned off, plug the PT-150H into o 115VAC or appropriate outlet. Turn the zero knob fully clockwise, ond turn the power switch to the on position. DISPLAY The display will light up and display the messageALPHATRON WARMING U. After one minute, the messageADJUST ZER will appear. Slowly turn the zero knob counter clockwise until the display reads 000.0. It is important to stop turning the knob as soon as the 000.0 value Is reached. The unit will automatically DO NOT EXCEED THE RATED begin on internal self test to verify the accuracy of the tool. The FORCE OF 1 50 lb unit will display the following message sequence during the automatic test depending on the outcome of the test. CALIBRATIN followed byCALIBRATION O if the unit posses the ship it to the address on this data sheet, freight prepaid. test, orCALIBRATIN followed byCONTACT DM if the test foils. Enclose o letter, or purchase order with company name, If the test foils, turn the unit off, and repeat the start up address, phone number, the individual to be contacted and sequence. Continuing to turn the zero knob ofter reaching 000.0 the reason for return. during the self test will cause the test to foil. If the internal test foils repeatedly return the tool to DMC for repair/calibration. SffilNG OF DIP 5. SWITCHES WARNING: The internal calibration self test is o reliable verification The PT-1 SOH is capable of making measurements in of accuracy but it DOES NOT assure traceability to NIST. any of the following units: Pounds (lb), Kilograms (Kg), Select the proper size slot, and place the crimped terminal Newtons (N). To change the units displayed the dip end of the wire sample into the rear slotted grip so that wire switches inside of the unit need to be accessed. This is posses thru, but the terminal is captivated. Use the lever on the done by using o small screwdriver to flip switches through forward self tightening grip to open it. Then place the free end of the access hole on the left side of the unit. The dip the wire between the com wheels, and release the lever, so that switch set that needs to be changed is labeled SW2 on the the wire is gripped. Pull the operating lever forward in a slow and instruction label. The switches that need to be changed consistent motion The indicator will begin to display the amount of ore labeled 2 & 3. DO NOT CHANGE ANY OTHER SWITCHES force exerted on the crimp. As the force is increased the display Set switches 2 & 3 as follows for the units you want to will continue to update the reading until the force is no longer measure in. increasing. (Usually this is the point at which the crimp is pulled loose, or the wire breaks.) If you reach 1501b and the crimp hos Pounds (lb) Switch 2 Down, Switch 3 Up. (This is not yet foiled do not app y more force to the handle. Do not test l the factory setting) crimps that require more than 1501b test load. Upon completion of the test, release the wire and press the reset button on the right side of the unit prior to the next test. Kilograms (Kg) Switch 2 Up, Switch 3 Down. Best results are obtained with the PT -150H using a slow, Newtons (N) Switch 2 Up, Switch 3 Up. consistent motion when pulling the lever. A quick, or hesitant motion can cause the wire to slip within the forward cams and the The PT-1 SOH is also capable of displaying either the terminal also may become unseated from within the slots of the rear grip. peak reading achieved during a test, or continuously displaying the reading on the load cell whether it increases 4. SERVICE or decreases. Peak Hold is the factory setting. The switch that needs to be changed is labeled 4. DO NOT Repair and calibration services for the PT-150H wire crimp pull CHANGE ANY OTHER SWITCHES Set the switch as follows tester ore available from Daniels Manufacturing Corporation. for the display mode that you wont. Should it be necessary to return the unit for service, please DANIELS MANUFACTURING CORPORATION, 526 THORPE ROAD, ORLANDO, FL 32824, USA PHONE (407) 855-6161 : FAX (407) 855-6884 : WWW.DMCTOOLS.COM : EMAIL DMC DMCTOOLS.COM COPYRIGHT c 2015 ALL RIGHTS RESERVED REV. C 05/15 PAGE 1 OF 2 PT-150H-DS .,..DANIELS ,,,. MANUFACTURING ---w .,, CORPORATION DATASHEET Hold Peak Force Reading on Display Switch 4 Down Show Continuous Force Readings on Display Switch 4 Up 6. LEFT SIDE PANEL FUSE - If the fuse requires replacement, install a .3A / 125 250V slow blow fuse. The fuse compartment is located on the back of the unit and labeled as FUSE. / ON OFF - Depress the rocker switch in order to turn the unit ON or OFF. AC POWER - Insert the proper end of the supplied power cord into the receptacle. 7. CARE OF TOOL We strongly recommend that you: 1. DO NOT immerse tools in cleaning solution. 2. DO NOT spray oil into tool to lubricate. 3. DO NOT attempt to disassemble the tool or make repairs. This is a precision test unit and should be handled as such. DMC offers complete refurbishing and recalibration services. DMC specially engineers and manufactures complete tool kits to satisfy individual customer requirements, such as total aircraft support, general shop maintenance or production, on board ship and vehicle service, etc .. LIMITATION OF LIABILITY DANIELS MANUFACTURING CORPORATION IS NOT LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY NATURE OR KIND RESULTING FROM THE USE, OR MISUSE, OF ANY OF ITS PRODUCTS. OWNERS AND USERS OF DMC PRODUCTS ASSUME FULL RESPONSIBILITY FOR INSTRUCTING THEIR EMPLOYEES IN THE PROPER AND SAFE USE OF SUCH PRODUCTS. LIMITED WARRANTY DMC (Daniels Manufacturing Corporation) warrants each new product sold by it to be free from defects in material and workmanship under normal use and service. DMC s obligation under this warranty is limited to the free correction or, at DMC s option, the refund of the purchase price of any such product which proves defective in normal service within ninety (90) days ofter delivery to the first user, provided that the product is returned to DMC with all transportation charges prepaid and which shall appear to DMC s satisfaction, after DMC s inspection, to have been defective in material or workmanship, it being understood that DMC products are not consumer products. This warranty shall not cover any damage to any product which, in the opinion of DMC, was caused by normal wear, misuse, improper operation, tampering, neglect or occident. This warranty is in lieu of all other warranties express or implied. No warranty, express or implied, is made or authorized to be mode or assumed with respect to products of Daniels Manufacturing Corporation other than those herein set forth. DANIELS MANUFACTURING CORPORATION, 526 THORPE ROAD, ORLANDO, FL 32824, USA PHONE (407) 855-6161 : FAX (407) 855-6884 : WWW.DMCTOOLS.COM : EMAIL DMC DMCTOOLS.COM COPYRIGHT c 201 5 ALL RIGHTS RESERVED REV. C PAGE 2 OF 2 05/15 PT-150H-DS