45Amp,10.16 mm pitch, Board to Wire Connector for Internal Power Supply DF60 Series (UL, C-UL, TV certified product) Jc fjZ adX c bZX Vc hb h XdciV cZY ch YZ i Z ZVYZg HdX Zi VcY ZVYZg YZh c Vkd Yh h dgX gXj i WZilZZc VY VXZci XdciVXih <j YZ Znh egZkZci cXdggZXi chZgi dc BdaYZY e ch kZ V iZbedgVgn daY VcY VhhjgZ egdeZg dg ZciVi dc d i Z XdccZXidg Figure 1 Features Lock structure 1. High current capacity 6 6 Capable of going to a max. of 45A when using 8g be XdciVXi AWG 8 with the single position connector. 6 (Please refer to the chart for the rated current in other pin counts.) 6 AdX eVgih d 2. Secure lock mechanism ensures i Z eaj VcY ZVYZg hiVgi complete mating id Zc V Z A secure lock mechanism with a clear tactile and audible click prevents insufficient mating. (Please refer to Figure 2) Cd XdciVXi nZi 3. Highly reliable 5-point contact structure =ZVYZg XdciVXi Three independent contact springs provide a secure contact with high contact reliability using Figure 2 5-point of contact. (Please refer to Figure 3) 4. Molded lance design The lance is actually part of the housing instead of being part of the terminal. This prevents tangled wires during assembly. 5. Mis-insertion prevention for headers The addition of a molded pin on the header allows temporary mounting retention and prevents reverse mounting on the PCB. (Please refer to Figure 1). ( Right angle pin header has a metal Three independent spring contacts provide a secure contact and a fitting for this purpose) high contact reliability with 5-points of contact. 6. Prevention of solder cracks Figure 3 Glass-reinforced resin is used on pin header to prevent solder cracks due to thermal contraction. 7. Design Prevents short-circuits between contacts The wall structure between contacts isolates the contacts and prevents short circuits from occuring. (Please refer to Figure 1) 8. Compliant to UL, C-UL and TV specifications 2013.11 1DF60 Series45Amp,10.16 mm pitch, Board to Wire Connector for Internal Power Supply(UL, C-UL, TV certified product) Product Speci cations No. of Contacts AWG 8 AWG 10 AWG 12 Operating Temperature -55~105(Note 2) 1 45A 38A 30A Operating Humidity Range 20~80% Current 2 40A 31A 26A Storage Temperature Range -10~60(Note 3) Rating 3 40A 31A 26A Storage Humidity Range 40~70 (Note 3) (Note 1) 4 38A 30A 25A Ratings 5 38A 30A 25A UL/TV le No. and certi cation No. 6 38A 30A 25A UL E52653 C-UL E52653 Speci cations AC/DC 1,000V Voltage TV R50244085 UL/C-UL AC/DC 600V Rating TV AC/DC 600V Item Speci cations Conditions 1. Insulation No less than 1,000 M Measured at DC=1,000V resistance 2. Withstand No ashover or breakdown AC 3,000V applied for one minute. voltage 3. Contact No more than 2 m Measured at 1A and not greater than 6V resistance 2 4. Vibration Frequency 10 - 500Hz, accelerated velocity 98 m/s , 2 No electrical discontinuity of 1s or greater Resistance hours for each of the three axis directions 2 5. Shock Accelerated velocity: 490m/s , for11 ms, half-sine wave No electrical discontinuity of 1s or greater Resistance form in 3 directions, 3 times for each of the three directions 6. Moisture- Contact resistance: no more than 2 m Temperature: 402 humidity: 90 to 95%, left for 96 resistance insulation resistance: no less than 1,000 M hours 7. Temperature Contact resistance: no more than 2 m -55: 30 minutes 85: 30 minutes) 25 cycles cycles insulation resistance: no less than 1,000 M 8.Durability Contact resistance No more than 2 m 30 mating/unmating cycles 9. Solder heat There should be no melting of the resin part Flow: 260, 10sec resistance which will in uence the performance. Hand soldering: temperature of soldering iron at 35010 for 5 seconds (Note 1) This is the maximum current rating while all pins are powered or used as all power lines. If you split the current over multiple lines, please factor in your own safety margin. (Note 2) Includes the temperature rise of power lines. (Note 3) The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating temperature for temporary storage such as pre-assembly and during shipping. Materials Component Part Material Finish UL Speci cation Insulator PBT (glass-reinforced) Black UL94V-0 Header Contact Brass Gold plating Metal tting Brass Tin-plating Crimp socket Insulator PBT (glass-reinforced) Black UL94V-0 In-line plug Insulator PBT (glass-reinforced) Black UL94V-0 High conductivity copper Crimp contact Contact Gold plating alloy 2