15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply DF63 Series (UL, C-UL, TV, Listed) Unique locking mechanism is contained inside the header Guide keys prevent incorrect Socket and header insertion design avoids short-circuit between adjacent contacts. Guide pins temporarily hold and assure proper orientation of the connector. Fig.1 Features Lock structure 1. Rated for up to 15A A A Crimp contact DF63 has the capacity to handle a max of 15A when using 16 AWG wire. Lock portions of the (Please refer to the chart for the rated current in other pin counts.) plug and the header A start to engage. 2. Secure mating and clear tactile click A The locking mechanism delivers a clear and tactile click, which prevents incomplete mating. (Fig.2) 3. Prevents incomplete insertion of the crimp contact No contact yet A structure to prevent incomplete insertion of the crimp contacts is provided. (Fig.3) 4. Prevents incorrect mating Header contact Fig.2 A mechanism has been added to prevent reverse mating and incorrect mating between different number Prevention of insufficient insertion of the crimp contact of positions. (Fig.4) 5. Reverse mounting prevention to PCB Crimp contact The pin header is equipped with a guide post to (insufficiently inserted) prevent reverse insertion on the PCB. (Fig.1) Lock does 6. Molded lance design not work. The lance is actually part of the housing instead of being a part of the terminal. This prevents tangled wires during assembly. 7. Short-circuit prevention The wall structure between the contacts helps to isolate the Lance and header contacts and prevents short circuits between contacts. (Fig.1) protection mechanism meet. 8. Suitable for potting Fig.3 Capable of being potted, up to 5mm. 9. Solder crack prevention Keying options are available to prevent incorrect connections due to the use of multiple connectors on the same board. Glass-reinforced resin is used on the pin header to prevent solder cracks due to thermal contraction. Standard type (color : black) Keying options were provided to prevent incorrect connections. Keying options prevent incorrect connections due to the use of multiple connectors on the same board. When using identical pin counts, two versions are available with different keying options.(Fig.4) Supports 7.92mm pitch R-type (color : white) Also supports 7.92mm pitch with 2 or 3 pos. without pins Note 1 : * means the product will be available upon request. Please contact Hirose representative. Fig.4 In cases where the application will demand a high level of reliability, such as automotive, 1 2019.9 please contact a company representative for further information.DF63 Series15A 3.96mm pitch Wire-to-Board Connectors for Internal Power Supply Product Speci cations No. of Contacts 16 AWG 18 AWG 20 AWG 22 AWG Operating temperature range -55 to 105 (Note 2) 1 15A 13A 11A 9A Operating humidity range 20 to 80% (Note 3) 2 14A 12A 10A 8A Storage temperature range -10 to 60 (Note 4) 3 12A 10A 8A 7A Storage humidity range 40 to 70% (Note 4) 4 10A 8A 7A 6A UL/TV File No. and Recognition No. Current Rating 5 10A 8A 7A 6A UL E52653 6 10A 8A 7A 6A Ratings C-UL : E52653 2 15A 13A 11A 9A TV R50318850 (7.92mm pitch) 3 12A 11A 9A 8A (7.92mm pitch) Specification AC/DC 630V Voltage Rating UL,C-UL AC/DC 600V TV AC/DC 300V Item Speci cations Conditions 1. Insulation No less than 1,000M Measured at DC 500V Resistance 2. Withstand No ashover or breakdown AC 1,500V is applied for one minute. Voltage 3. Contact No more than 10m Measured at 1mA and no higher than 20mV Resistance 4. Vibration Frequency 10-55 Hz, half amplitude 0.75 No electrical discontinuity of 1s or greater Resistance mm, 10 times in each of the three directions 2 5. Shock Accelerated velocity : 490 m/s for 11ms, half-sine No electrical discontinuity of 1s or greater Resistance wave in 3 directions, 3 times for each direction 6. Moisture- Contact resistance : no more than 20m Temperature : 402 humidity : 90 to 95%, resistance Insulation resistance : no less than 500M left as it is for 96 hours 7. Temperature Contact resistance : no more than 20m -55 : 30 minutes 85 : 30 minutes cycles Insulation resistance : no less than 1,000M 5 cycles Tin plated : 30 mating cycles, 8. Durability Contact resistance : no more than 20m Gold plated : 50 mating cycles Flow : 260, 10 sec 9. Solder heat The resin parts should withstand the temperature and Hand soldering : temperature of soldering resistance resist melting. iron at 300 for 3 seconds Note 1 This is the maximum current rating while all pins are powered or used as all power lines. Note 2 Includes temperature rise caused by current ow. Note 3 Use without condensation on parts. Note 4 The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating temperature for temporary storage such as pre-assembly and during shipping. Materials / Finish Component Part Material Finish UL Speci cation Insulator PBT (glass-reinforced) Black or White UL94V-0 Header Contact Brass Tin plated or Gold plated Crimp socket Insulator PBT (glass-reinforced) Black or White UL94V-0 In-line plug Crimp contact Contact Copper alloy Tin plated or Gold plated Product Number Structure Connector DF 63 * P 3.96 DSA - - Crimp contact DF 63 1618 SCF - Applicable Conductor Series name : DF Number of Contacts : 1,2,3,4,5,6 1618 : 16 to 18 AWG Series No. : 63 2022 : 20 to 22 AWG Form Type Connector type Packaging Header P : Header SCF : Socket contactsReelTin plated SCFA : Socket contactsReelGold plated Blank or M : Black S : Crimp socket R : Guide postGuide Key Type, white EP : In-line plug SC : Socket contactsPackTin plated Sockets SCA : Socket contactsPackGold plated Contact Pitch : 3.96mm Blank : Black PCF : In-line plug contactsReelTin plated 7.92mm PCFA : In-line plug contactsReelGold plated R : Guide Key Type, white Type of housing PC : In-line plug contactsPackTin plated In-line Plugs DSA : Straight header Blank : Panel Lock Type PCA : In-line plug contactsPackGold plated : Right angle header A : Without Panel Lock : Crimp housing 2